NHTSA recall 09V059000
Engine and engine cooling › Exhaust system › Manifold/header/muffler/tail pipe
Kawasaki KL650E
Reported Feb 19, 200916,167 vehicles affectedKAWASAKI MOTORS CORP., U.S.A.Built Feb 14, 2007 – Jan 23, 2009
The defect
Kawasaki IS recalling 16,167 my 2008-2009 klr 650 (kl650e8f/l, kl650e9f/l) motorcycles. the muffler assembly IS secured to the frame of the motorcycle by two bolts. it IS possible that heat expansion cycles of the muffler, combined with vibration from vehicle operation may cause loosening of the muffler mounting bolts.
The risk
If the bolts loosen completely, it IS possible for the muffler to separate from the motorcycle, creating a risk of a crash resulting in injury or death.
The remedy
Dealers will remove the paint from the muffler mount tabs and replace the mount bolts, nut, and washer free of charge. the recall began on february 23, 2009. owners may contact kawasaki at 866-802-9381.