On certain motorcycles, a warped bus bar within the voltage regulator can cause a short circuit.
Risk and remedy
Risk
This could possibly result in a fire.
Remedy
Dealers will replace the existing circuit breaker located between the voltage regulator positive battery lead (b+ lead) and the positive battery terminal with an alternative circuit protection device that will prevent a thermal event if there IS a short to ground. the recall began on october 1, 2007. owners may contact big dog at 1-316-219-9129 or email to customer.service@bigdogmotorcycles.com.
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
10027045Bigdog motorcycle: hidden shock electrical cover hardware replacement. Electrical side covers may crack or break. 243-000011-00 for all models except 2006 K9. 243-000013-00 for 2006 K9 model.
10026833Bigdog motorcycle: new primary inspection cover gasket. Install new inspection cover gasket on all 2005-2008 big dog motorcycles.
10026832Bigdog motorcycle: fuel tank vent may become flooded with fuel, causing the motorcycle to run poorly due to a fuel mixture that IS too rich.
10026442Big dog motorcycle: electrical side cover contact with belt guard. A wire bundle may protrude into the right electrical side cover.
10026428Bigdog motorcycles: this letter highlights the difference between the various electronic harness controllers (ehcs). For models years 2005-2009 motorcycles.
10026245Bigdog motorcycle: rear fender strut bolts on certain motorcycles may fail allowing the fender to detach from the motorcycle.
10023092Bigdog motorcycles - revised speedometer and mount.
10020374Rough shifting, or noisy transmission caused by loose transmission countershaft screw.
10020153Noisy primary chain, or excessive drive train vibration.
10020152Horn harness wires may break.
10020065Headlamp connector may melt, making bulb replacement difficult.
10020045Ehc contact improvement procedure (revised). Current seal does not allow connector pins to seat properly and moisture may be present in connector.
10019984Tachometer board replacement - inaccurate tachometer readings or fluctuation in readings due to moisture.
10019963Shifting difficulty caused by loose transmission countershaft screw.
10019909Dielectric grease addition to connectors.
10018991Inaccurate speedometer operation - vibrations at high speed are causing signal loss to needle from speed sensor.
Every Bigdog Pitbull model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.