2017 BMW 540I
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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These records cover every 2017 BMW 540I. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
1 recall names the 2017 BMW 540I. Newest first.
BMW of North America, LLC (BMW) is recalling certain 2017 530i, 530i xDrive, 540i and 540i xDrive and 2017-2018 530e xDrive vehicles. Prior exposure to excessive levels of humidity within the driver and passenger head air bag inflators may affect the proper deployment of the head air bags.
Risk and remedy
Risk
In the event of a crash of sufficient severity, deployment of the head air bag may be impaired and/or the igniter could separate from the inflator, increasing the risk of injury.
Remedy
BMW will notify owners, and dealers will replace the left or right head air bag, free of charge. The recall began June 24, 2020. Owners may contact BMW customer service at 1-800-525-7417.
Owner complaints
20 complaints
What owners report most
Latest complaints
- Tires
The contact owns a 2017 BMW 540I equipped with a Zenna Tires, Tire Line: Argus/UHP, Tire Size: 275/30/ZR20, DOT Number: 045YNAUY84924. The contact stated the driver's side rear tire was slowly deflating. The vehicle was taken to a Tire Shop, and the technician became aware of bubbles on the tire.…
The contact owns a 2017 BMW 540I equipped with a Zenna Tires, Tire Line: Argus/UHP, Tire Size: 275/30/ZR20, DOT Number: 045YNAUY84924. The contact stated the driver's side rear tire was slowly deflating. The vehicle was taken to a Tire Shop, and the technician became aware of bubbles on the tire. The tire was replaced on a Friday, and the following Monday, the new tire indicated that the tire pressure was 0 PSI. The Tire Shop was contacted and refused to replace the tire or provide additional assistance. The manufacturer was informed of the failure. The tire failure mileage was approximately 10,000. The vehicle failure mileage was approximately 70,000.
- Engine · Fuel/propulsion system
as per [XXX] RE: Recall 22V-xxx: Positive Crankcase Ventilation (PCV) Valve Heater – B11 01 22 This should be covered by BMW but they charges us and not refunding review charges below [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
- Back over prevention › Warnings · Forward collision avoidance › Warnings · Service brakes
While driving on highways when there is no car in front of me, my car suddenly warns me of collision and applies brakes automatically! This almost caused an accident with the cars behind me. They were about to collide with me from behind because my car was applying brakes automatically without my control. Please help me urgently.
- Seats
Driver seat restraint module system malfunction.
- Engine
Vehicle has severely poor quality coolant hoses made from poor quality material that cannot withstand the flow of pressure within the coolant system process. Leading to the hoses deteriorating from internal pressure thus causing the coolant hoses to leak. The coolant sensors only indicate low…
Vehicle has severely poor quality coolant hoses made from poor quality material that cannot withstand the flow of pressure within the coolant system process. Leading to the hoses deteriorating from internal pressure thus causing the coolant hoses to leak. The coolant sensors only indicate low coolant levels when there is, 1 and 3/4 inches of coolant liquid left which is 70% lower than the minimum coolant line within the main coolant reservoir which can then lead to engine failure that could result into a vehicle accident or wreck causing injury or even death. This problem has been commonly known and reported throughout the BMW community for BMW’s with the Generation 1 & 2 B58 engine models. I have taken my vehicle to two local BMW Dealerships in my surrounding area and have been notified by those dealerships that the hoses have been tested and tried under extreme conditions and that the quality should not be pertaining to the coolant leak issue rather that the coolant leak issue is effected by age and wear and tear and possibility of environmental debris or other environmental factors depending on the state and area the vehicle is based and driven in. I find that statement given by both dealerships to be inaccurate as myself and other BMW owner’s have had these issues within 50,000 miles or less and the vehicle being garage kept and only obtained between 10,000-12,000 miles annually. I sincerely branch out to the National Highway Safety Administration for additional support in holding the manufacturer accountable for it’s irresponsibility to not take corrective action on the documented common issue within the Generation 1 & 2 B58 engine models.
- Unknown or other
On G models of the bmw 5 series. Ac coil leaks r1234yf freon which causes safety issue due to the gas being exposed into the cabin of the car and to the atmosphere. Dealerships wants $5000-7000 for this repair as the whole dash needs to come out. This is almost a guaranteed failure and BMW has…
On G models of the bmw 5 series. Ac coil leaks r1234yf freon which causes safety issue due to the gas being exposed into the cabin of the car and to the atmosphere. Dealerships wants $5000-7000 for this repair as the whole dash needs to come out. This is almost a guaranteed failure and BMW has failed to recall for this fix. This issue arises usually at 50k-70k miles. There are no lights that come out everything will work but AC will not.
- Exterior lighting
Daytime running lights are dim or discolored. SIB 63 04 was issued acknowledging the problem, however repairs are only covered under the new vehicle warranty. In most cases, the issue occurs after the new vehicle warranty has expired.
- Air bags · Electrical system
1. Airbag Light - Repaired on 9/18/23 ( cause : pass. front seat occupancy detection ) a. no explanation needed b. replaced by dealer c. warning chime and message on dash d. Labor and part cost $2380.93 2. Instrument Cluster - Repaired on 9/18/23 ( Blackout , loss of speedometer…
1. Airbag Light - Repaired on 9/18/23 ( cause : pass. front seat occupancy detection ) a. no explanation needed b. replaced by dealer c. warning chime and message on dash d. Labor and part cost $2380.93 2. Instrument Cluster - Repaired on 9/18/23 ( Blackout , loss of speedometer , fuel level , engine temp. directional indicator , etc. a. Cluster would blink ( on - off ) than total blackout. b. Labor and part cost $1905.28
- Tires › Sidewall
2017 BMW 540I. Consumer writes in regard to sidewall issues with pirelli run flat tires.
- Electrical system · Exterior lighting
Daytime Running Lights on the driver's side are malfunctioning. Connection between headlight housing and the daytime running lights are melted. Dealer found faults stored for headlight malfunction. They recommended replacing headlighthousing and LED module. The dealer has reproduced and confirmed the issue.
- Steering
The steering wheel will not go to its set position. BMW Dealer Service ran tests and found that the steering column hall effect sensor is faulty and is integral to the steering column. They have mentioned that the steering wheel adjustment will stop functioning in the future. If the steering wheel…
The steering wheel will not go to its set position. BMW Dealer Service ran tests and found that the steering column hall effect sensor is faulty and is integral to the steering column. They have mentioned that the steering wheel adjustment will stop functioning in the future. If the steering wheel column cant be adjusted, it seems to create risky driving conditions for the driver. The dealer has reproduced and confirmed the issue. There were no other symptoms or warning messages.
- Air bags · Seats
Passenger Restraint System error in BMW seems to be a common problem. This should be looked over for a recall issue.
- Air bags · Air bags › Sensor › Occupant classification · Seat belts
The passanger seat on this car’s seatbelt and airbags have malfioned numerous times. 3/2021 seat belt warning, seat matpad replaced 9/2022 air bag malfunction while driving with a passenger on highway. Once again seat matpad replaced. Car no longer in warranty $2500. It is extremely dangerous…
The passanger seat on this car’s seatbelt and airbags have malfioned numerous times. 3/2021 seat belt warning, seat matpad replaced 9/2022 air bag malfunction while driving with a passenger on highway. Once again seat matpad replaced. Car no longer in warranty $2500. It is extremely dangerous that this passanger seat keeps failing. What if I got into an accident on highway and malfunction happened right before accident? Many people on bmw post complaining about seat belt warning and air bag malfunction. You can contact BMW, from 2017 until now, the car has neen in shop 4 times with passenger seatbelt and now airbag malfunction warnings. All services done at bmw of bayshore. I have included invoices I kept on this malfunctioned passenger seat
- Air bags · Seat belts · Seats
Passenger seat in 2017 BMW 5 series cars have a well known and not covered fault where in a loud chiming will go off requiring the passenger seatbelt to be buckled. This chime does not stop and continues until the seat belt is buckled. There is nothing in the passengers seat. The noise is…
Passenger seat in 2017 BMW 5 series cars have a well known and not covered fault where in a loud chiming will go off requiring the passenger seatbelt to be buckled. This chime does not stop and continues until the seat belt is buckled. There is nothing in the passengers seat. The noise is very loud and distracting. It occurs at random including driving at highway speeds. Upon bringing this to my dealer's attention they informed me that a service to repair this safety issue would cost over $2,000. I believe this will result in an unnecessary loss of life due to people either a) people fully removing the (sometimes valid) notifications of a no seatbelt warning, or b) an owner becoming alarmed by the sudden and loud chimes, possibly not knowing how to prevent the sound, and causing an accident If required I have a video of the incident (which happens daily now) if required. These issues are well documented on the BMW G30 forums for the 2017 model year.
- Electrical system
The Instrument Cluster Display Shakes and goes completely black unable to know haw fast Your driving with all the system down You never know when its going to happen
- Air bags · Air bags › Sensor › Occupant classification › Front passenger · Seats
Front Passenger Seat Malfunction - Intermittent on and off warning No risk yet but BMW road aside assist confirmed that air bag might not deploy on passenger side Vehicle inspected by Irvine BMW and warning or concerns shown, just tried to bill me without root causing the issue. Yes the warning comes up on and off. Intermittent.
- Electrical system · Unknown or other
Backup camera IS blacking out. Very dangerous. There was a recall for 2018-19 bmw's but not for 2017 bmws. Forums also report a lot of problems with this reverse camera.
- Power train
"Refill coolant" indicator displays even with full reservoirs. Two trips to the dealer so far, for repairs. Comes on when driving or when parked, after driving; after opening driver door. for example, drive one day. Parked over night. Message displays next day when driver door IS opened. goes…
"Refill coolant" indicator displays even with full reservoirs. Two trips to the dealer so far, for repairs. Comes on when driving or when parked, after driving; after opening driver door. for example, drive one day. Parked over night. Message displays next day when driver door IS opened. goes away again after a drive, without adding any fluid. same exact issue as others are experiencing here: https://g30.bimmerpost.com/forums/showthread.php?t=1526216&page=1
- Service brakes
TL* the contact owns a 2017 BMW 540I. While driving 55 mph, the contact depressed the accelerator pedal and the vehicle began to jerk without warning. When the vehicle was pulled over, turned off, and restarted, it resumed normal operation. Also, when the vehicle was on any inclined hill or road…
TL* the contact owns a 2017 BMW 540I. While driving 55 mph, the contact depressed the accelerator pedal and the vehicle began to jerk without warning. When the vehicle was pulled over, turned off, and restarted, it resumed normal operation. Also, when the vehicle was on any inclined hill or road, the brakes engaged. The vehicle was taken to princeton BMW (3630 quakerbridge rd, hamilton township, nj 08619, (609) 528-4198) to be diagnosed, but the cause of the failure could not be determined. The vehicle was not repaired; however, the dealer replaced the windshield to repair the brake sensors and informed the contact that the brake sensors were located in the windshield. The failure recurred. The manufacturer was made aware of the failure. An investigation was performed, but no failures were found. The failure mileage was approximately 20,000.
- Seat belts
I had dropped off the vehicle for swapping out my winter tires for all season tires. Their technicians removed the rear seat belt latches and installed them incorrectly. This work was neither approved by me or mentioned on the work order. I was also not verbally informed of this work being…
I had dropped off the vehicle for swapping out my winter tires for all season tires. Their technicians removed the rear seat belt latches and installed them incorrectly. This work was neither approved by me or mentioned on the work order. I was also not verbally informed of this work being performed. This work was clearly not tested or completed properly by their technicians. it caused the rear seat belts to not latch into place correctly and I was unable to install my child's car seat to the car securely. The work was performed by BMW of springfield nj. Had I not tried installing my car seat, I would not have been aware of this issue and there IS a possibility that anyone sitting in the rear right or middle seat would not be secure during a crash.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Desiccated Air Bag Inflator Rupture
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant…
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11000579Evap system purge (vent) valve ext ltd wty (elw) 15/150
- 10252038Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.
- 10252031One or more of the LED daytime running lights are dim or discolored.
- 10249437The basic conditions for initializing the power windows are not met.
- 10249032The Central Information Display goes black intermittently due to resets of the Head Unit (HU-H3). FaultB7F8F9 HU-H: Reset will be stored in the HU-H3.
- 10249027The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on how to handle discharged battery complaints.
- 10249018At low outside temperatures (below 40 degrees F) and slow driving speeds (i.e. when parking, maneuvering)with a large steering angle, the front end can be slightly axially misaligned. This can be felt (jerking)/ heard via an acoustic acknowledgement (clunk) as seen at the 11 second mark of the video. See attached video V36 01 21.
- 10249017SITUATION Unusual noises occur only when operating the steering column in the axial direction. 1. A one-time thump sound at the start of movement Shortly after the steering column starts moving, retracting, or extending, a one-time thump noise is heard. See attached video V32 03 23 2. Humming noise while steering column extends in the axial direction. The sound is only heard when the steering column is extended, not when the steering column is retracted. When the steering column starts to move in the extended direction, the humming noise can be heard. See attached video V32 04 23
- 10247567Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pressure value too low CDA594 - Message (- 0x33E) missing, receiver DME, transmitter TFE
- 10245422Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicles equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) is noticeable. Additionally, the red anti-theft alarm LED in the interior mirror does not briefly flash every 2 seconds, indicating the alarm is armed.
- 10245367Check Control message (CCM) indicates: (ID 213): Stop, exercising due care. Voltage supply The Service Engine Soon light is on with the following DME Fault Code: 21B209 - Starter alternator / belt for 48V system (OSA_RIEMEN_RISS): Belt betweenCombustion engine and starter generator torn And/or one or more of the following other issues are also occurring: Noise in the area of the belt drive. Odor from the engine compartment. Smoke formation in the area of the belt drive. Drive belt damaged or prematurely worn. Torn drive belt.
- 10245365Pressure control valve (pcv) extended ltd wty 15 years/150,000 miles
- 10245364Diesel fuel injectors: ltd wty extension to 10 years/120,000 miles
- 10242698?The sunroof will not operate in either direction.
- 10242694?The front seat will not calibrate/initialize, and the stored faults cannot be deleted.
- 10242691?Unusual noises occur only when operating the steering column in the axial direction.
- 10239614The air conditioning cycles from cold to warm air while driving or while at a stand still. The vent outlet temperatures vary by 25 degrees Fahrenheit or more (38 F to 60 F +) without changing any climate control settings.
- 10239611Headlight check control (CC) message 128 "High beam headlight failure" is displayed. The following fault codes are stored during a vehicle test: 80419A - Left high-beam headlight: Short circuit and/or 8041A5 - light outputs: Number of permitted short circuit cycles exceeded
- 10239604A groaning type noise is heard during the height adjustment.
- 10239602A vehicle arrives at your center to be diagnosed for a micro-leak in the fuel evaporative (EVAP) system (NVLD natural vacuum leak detection). For this condition, the following fault is stored in the DME: 190302 - fuel tank ventilation and scavenging air system, micro-leak: leakage more than 0.5 mm.
- 10239601BMW AG has issued a Delivery Stop effective June 6, 2023 on certain Model Year 2023 - 2024 BMW vehicles that were produced between October 26, 2022 and May 8, 2023.
- 10239599With the introduction of the BMW Remote Software Upgrade, all Service Pack 18 vehicles and partial Service Pack 15 vehicles may receive new functionality or modifications in their features.
- 10239595Radiator Grille Upper and Lower Active Air Flaps limited warranty for defects in materials or workmanship has been extended to 15 years/150,000 miles as determined from the original in-service date.
- 10238090After programming the head unit (HU-H2), activating the FSC (German word Freischaltcode) Enabling Codes repeatedly fails.
- 10238083Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
- 10238081Upon opening and closing the tailgate, a creaking/groaning sound can be heard from tailgate actuator.
- 10236236Issues with the various functions of the camera-based driver assistance systems (KAFAS system) can possibly lead to following customer complaints: KAFAS camera system deactivates itself, due to system restrictions that are not clear to the customer KAFAS camera system cannot be activated due to system restrictions that are not clear to the customer Road signs are sporadically not detected.
- 10235206Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
- 10235205The 3G network in the US has been shut down. This means that only the 4G network will be available. In the 4G network, voice calls will be transferred via the Voice over LTE (VoLTE) function. For this purpose, the SIM card must perform an IMS registration in the mobile communication network. Due to a production error, the telematics control units were delivered without an IMS configuration. The Connected Drive voice services (Concierge Call, BMW Assistance, and emergency call voice) can no longer be used regionally in the US in vehicle with telematics control units ATM-1 and TCB-4G. Voice control of the vehicle and all other telephone (paired mobile devices) functions are not affected. Emergency call location data is unaffected.
- 10235203Customer states there is no audio playback (telephony, navigation, radio) and system sounds (PDC, turn indicators, acoustic signals) may also have failed.
- 10235200One or more of the LED daytime running lights are dim or discolored.
- 10235191Due to a software error, the vehicle sporadically does not achieve sleep mode. As a result, the 12-volt battery becomes discharged and may cause a no-start condition.
- 10235181A groaning type noise is heard during the height adjustment.
- 10235179There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower.
- 10235178BMW AG has issued a Delivery Stop: Due to a software failure, there is the possibility that the transmission does not go into "sleep mode" if the car is turned off.
- 10233157There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32 F (0 C) or lower. The noise goes away as the vehicle/driveline reaches operating temperature.
- 10230740Customer is shown an incorrect GPS location in the vehicle (i.e., Nav Map, coordinates).
- 10230734Due to a software error, Remote Software Upgrade (RSU) and Remote Support are currently not possible. Additionally, the Integrated Owner's Handbook cannot be displayed.
- 10230732The saved steering column positions, vertical and horizontal, are not stored long term.
- 10230726There is a howling or whistling noise from under the vehicle at 30 -37 mph (50 -60 km/h) when driving after a cold start, when the outside temperature is 32F (0C) or lower.
Every BMW 540I model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.