2003 Chevrolet C4500

Recalls

1 recall names the 2003 Chevrolet C4500. Newest first.

• Suspension › Rear

  Jul 26, 2002NHTSA 02V202000952 vehicles

  Certain medium duty trucks equipped with 11,000 lb. Rear axle have a condition where the rear axle anchor plate may fracture. as the anchor plate fractures, there IS an audible "bang." if this indication of a condition requiring the driver's attention went unnoticed or was ignored, and under certain rebound, braking, or cornering maneuvers, the rear axle…

  Risk and remedy

  Risk

  If this happens while the vehicle IS moving, a crash could result.

  Remedy

  Dealers will install a new rear axle anchor plate and spacer. owner notification began august 16, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020 or GMC at 1-800-462-8782.

  Full recall details →

Owner complaints

What owners report most

1. Engine and engine cooling3
2. Electrical system2
3. Fuel system, gasoline1
4. Suspension1

Latest complaints

• Sep 8, 2011MA65,000 mi
  Fuel system, gasoline
  After months of hard starting the engine, thinking it was the cold weather, older glow plugs, it turned out to be not enough pressure in the fuel system. The fuel injectors are leaking diesel fuel into the crankcase. Chevy has know of this problem for some time. They want 4500.00 to replace the…

  After months of hard starting the engine, thinking it was the cold weather, older glow plugs, it turned out to be not enough pressure in the fuel system. The fuel injectors are leaking diesel fuel into the crankcase. Chevy has know of this problem for some time. They want 4500.00 to replace the injectors. The oil IS contaminated and can catch on fire. I do not know if there IS further damage to the cylinders or pistons or other components due to driving with contaminated oil. Chevy says to bad. Roll the dice on the repair or buy a new truck. Easy for them to say, it IS not their hard work or money that has to pay for their defect. Chevy has changed the design of the new fuel injector,knowing the old one was faulty. Reading online for duramax engines [chevy kodiak and then some] it am finding out this IS a common problem. Also reading where chevy IS not standing up for what they know IS a problem. After talking to the service dept at the local chevy dealer and gm headquarters, they both say this IS a common problem. [xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(B)(6). *tr

• Feb 22, 2006MO57,000 mi
  Engine and engine cooling › Engine

  Dt*: the contact stated when driving at any speed, the vehicle stalled intermittently. when the ignition was turned off, the vehicle would restart without a problem. the dealership replaced the fuel pump and exchange pump, although this helped the stalling, it did not correct the problem. the stalling progressively got worse. the dealership IS unable to determine a problem.

• Nov 30, 2005FL
  Electrical system
  The 2003 chevrolet kodiak c-4500 crew cab truck comes standard with a factory installed exhaust brake. When the brake IS engaged, no brake lights come on at the rear of the vehicle. This size truck IS commonly used to haul rv trailers, fifth wheel trailers and horse trailers. Since the brake…

  The 2003 chevrolet kodiak c-4500 crew cab truck comes standard with a factory installed exhaust brake. When the brake IS engaged, no brake lights come on at the rear of the vehicle. This size truck IS commonly used to haul rv trailers, fifth wheel trailers and horse trailers. Since the brake lights are not activated on the truck, neither are they activated on the rear of the trailer. When activating the exhaust brake while going down a steep hill, the vehicle and trailer can be slowing down, but not give any indication to a following vehicle. This IS a very dangerous situation. I asked the gm engineers to send me a wiring diagram to fix this but they refused, claiming that it was a safety issue if the system was rewired. There are currently 2003 and 2004 class a motor homes wired in the manner I'm suggesting. On these vehicles, when the exhaust brake IS activated, the rear brake lights also activate warning anyone following that the leading vehicle IS slowing down. *nm

• Sep 8, 2004NV
  Electrical system · Engine and engine cooling › Cooling system

  While driving 60 mph vehicle stalled. Consumer was unable to restart vehicle, and had it towed to the dealer for inspection. Mechanic determined that the temperature sensor needed to be replaced, and replaced it. however, the problem recurred, and vehicle was taken back to the dealer . mechanic replaced the computer sensor, and the problem recurred again. *ak

• Nov 28, 2003CA38,000 miCrash
  Engine and engine cooling › Engine · Suspension

  Consumer complained about an engine problem. It did not maintain the throttle. Engine went into neutral without a cause. also, a suspension problem due to bolts placed in upside down position which caused vehicle to flip. Wires and plastic bolt holders melted.*ak

Service bulletins

Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.

• 11010544This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
• 11007208This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
• 11006621Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.
• 11006421GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return.
• 11004761This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
• 11004557This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
• 11000576This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.
• 10252735This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
• 10252163XM Audio Traffic And Travel Link Availability And Operation.
• 10251890This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
• 10250775This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
• 10249590This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
• 10249579This PI bulletin advises the technician on the proper way to install the pistons in an engine.
• 10249011This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.
• 10248444Vehicle Recalls
• 10247681Information On Requests To Add OnStar Bluetooth Option.
• 10247552This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.
• 10246952Programming And Activation Of Replacement OnStar Modules.
• 10246951Programming And Activation Of Replacement OnStar Modules.
• 10246631Expanded Availability for Remanufacture and Return (R&R) Electronic Control Modules
• 10245951Canadian Customers Unable To Place Calls And Turn By Turn Inoperative In The United States.
• 10245950Canadian Customers Unable To Place Calls In The United States
• 10244274This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.
• 10244214This informational bulletin provides information for the IPC odometer programming method quick reference guide.
• 10242843The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.
• 10242262This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.
• 10240344This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
• 10235802This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
• 10235799This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.
• 10234141This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
• 10234110This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.
• 10232287This warranty administration bulletin provides information regarding the field action courtesy transportation policy.
• 10232136This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.
• 10228906This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.
• 10228888This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.
• 10227674This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
• 10227056This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
• 10225615This service bulletin provides information on Module Harvesting.
• 10222839This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.
• 10222796This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

Every Chevrolet C4500 model year

Bars are owner complaints, dots mark years with recalls. Select a year to open its report.