2008 Chevrolet Express Cutaway Van

Recalls

1 recall names the 2008 Chevrolet Express Cutaway Van. Newest first.

• Electrical system › Wiring

  Apr 6, 2023NHTSA 23V247000150,830 vehicles

  General Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the circuit can corrode and overheat.

  Risk and remedy

  Risk

  An overheated electrical circuit increases the risk of a fire.

  Remedy

  Dealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC's number for this recall is N222386050.

  Full recall details →

Owner complaints

What owners report most

1. Structure2
2. Service brakes, hydraulic1

Latest complaints

• Nov 6, 2016FL35,500 mi
  Structure › Body

  The paint IS peeling off in sheets on the hood of my vehicle, directly over the engine.

• Dec 21, 2011PA24,926 miCrash2 injuries
  Service brakes, hydraulic
  This IS a 2008 chevrolet 3500 cutaway school bus with 24,926 miles on. The driver was coming to a stop traveling approximately 15 mph. He applied the brakes and the pedal went to the floor. The bus then rear ended a another van which then hit the rear of a postal truck. The drivers of the two other…

  This IS a 2008 chevrolet 3500 cutaway school bus with 24,926 miles on. The driver was coming to a stop traveling approximately 15 mph. He applied the brakes and the pedal went to the floor. The bus then rear ended a another van which then hit the rear of a postal truck. The drivers of the two other vehicles were taken away by ambulance complaining of back injuries. The bus was examined at the scene of the accident by two penndot class 7 inspection mechanics verifying that the brake pedal went to the floor. The tow truck driver (third party tower) also checked the brakes and opened the master cylinder to see if the fluid was down or empty and stated that it was full. The bus was towed to our garage where we moved the bus and then had a brake pedal. There were two lights on the dash, the ABS light and the "brake light" (pictures taken). We read the codes (obd II) and had c0035 - left front wheel sensor circuit malfunction, and c0040 - left front wheel speed sensor circuit malfunction (pictures taken). The bus was driven around and did have brakes. This same bus was at the local chevrolet dealer november 09,2010 to have both front ABS sensors replaced (dealer work order available). It was taken to the dealer because of continued complaints of the brakes failing to stop the bus. As the drivers described the problem - " it was like trying to stop on ice". The sensors were replaced and the bus was put back in service. This IS a very unsafe condition, particularly since this IS a school bus! *Tr

• Oct 24, 2008NC150,000 mi
  Structure › Body

  Van has always been used for residential electrical work. nothing has ever been hung on the side doors, however, the hinges are sagging to the point that the doors are overlapping and are nearly unusable. we know of another chevy express van that IS doing the same thing. *Tr

Service bulletins

Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.

• 11010544This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.
• 11009531This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
• 11009088This service bulletin provides information on some vehicles that may rock or move slightly forward or rearward while in Park at start up after cold soak. This condition may be accompanied by a clunk noise. This is a slight movement that is more often seen visually, rather than felt, when viewed from the outside and using the auto-start feature, if equipped.
• 11008956This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).
• 11007936This service bulletin provides information to dealership personnel on diagnosis and replacement of shock absorber and strut due to fluid leak.
• 11007935This service bulletin provides information to dealership personnel on diagnosis and replacement of shock absorber and strut due to fluid leak.
• 11007208This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
• 11007116This bulletin provides information on identifying Non-GM Engine Calibrations for Gasoline Engines using the Tech 2 or GDS 2.
• 11007095This bulletin provides information on the TOP TIER Detergent Gasoline Licensed Brands and the TOP TIER Diesel Fuel Licensed Brands that are recommended for use in all GM vehicles and the TOP TIER FUELS website URL.
• 11007091This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
• 11006682This service bulletin provides information on a guide to help reduce repeat visits for the same customer concern.
• 11006621Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.
• 11006421GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return.
• 11004761This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
• 11004727This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
• 11004557This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
• 11002312This service bulletin provides information for dealers/technicians on Service Programming System (SPS) Error Codes E4398, E4399, E4401, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491, E4492, or E6961 and resolution information.
• 11001325This warranty administration bulletin provides policy information to cover GMs policy on performing GM covered vehicle services and maintenance on vehicles originating/sold in Canada.
• 11001321This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.
• 11000576This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.
• 11000162The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.
• 11000160This service bulletin provides information on proper use of floor mats.
• 11000158This service bulletin includes information on Interior Cleaning - Instrument Panel (IP), Hard or Plastic Surfaces, Seats, Carpet, Leather, Vinyl, Fabric Cleaner, Stain Remover, Restorer - Product Availability.
• 11000119This service bulletin provides technicians with information to help identify the differences between what is considered a fluid leak, and what is considered fluid seepage.
• 10253770This service bulletin provides information for dealers/technicians on Tire Radial Force Variation (RFV).
• 10252735This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.
• 10251890This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
• 10251888This warranty administration bulletin provides policy information for GM courtesy transportation and roadside assistance programs.
• 10250775This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.
• 10250505This service bulletin provides information on the cold start control system in DI engines to reduce cold start emissions and improve fuel economy.
• 10250347This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle service record retention and proper handling of assembly returns for Canadian Dealers only.
• 10250013High Voltage Safety ? High Voltage Disabling
• 10249590This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
• 10249579This PI bulletin advises the technician on the proper way to install the pistons in an engine.
• 10249535This preliminary information (PI) provides information om Service Programming System (SPS) Error Codes (E4398, E4399, E4403, M4404, M4413, M6954, M6955, E4414, E4423, E4491 or E6961).
• 10249011This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.
• 10248721This bulletin advises the technician that the 6L50 (MYB), 6L80 (MYC) and 6L90 (MYD) Transmission Oil Filter and Seal Kit part number 24236933 is currently transitioning from a kit to the filter (24236517) and seal (24225347) being sold individually.
• 10248493Bluetooth Stays Connected After RAP Is Canceled.
• 10248444Vehicle Recalls
• 10247716J-35616-64B Terminal Test Probe / Replacement Terminal / Terminated Lead.

Every Chevrolet Express Cutaway Van model year

Bars are owner complaints, dots mark years with recalls. Select a year to open its report.