2002 Harley-Davidson Flhpi
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Harley-Davidson › Flhpi › 2002
These records cover every 2002 Harley-Davidson Flhpi. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
2 recalls name the 2002 Harley-Davidson Flhpi. Newest first.
On certain touring and police model motorcycles, the 40 amp main circuit breaker can "open" for reasons other than which it was designed, causing an unexpected interruption of all electrical power to the motorcycle.
Risk and remedy
Risk
This condition could cause the motorcycle to stall, which could result in a crash.
Remedy
Dealers will replace the circuit breaker. Owner notification began april 23, 2004. owners should contact harley-davidson at 1-414-343-4056.
On certain motorcycles, the clips that retain the wiring for the front fender tip light can become detached from the fender, causing the wires to fray and short.
Risk and remedy
Risk
This could cause the lighting system fuse to blow, leaving the vehicle without an operational front fender tip light, headlight, taillight, running lights, and passing lamps (if equipped).
Remedy
Dealers will replace the fender tip light wiring harness retention clips, and inspect and replace, if necessary, any damaged wiring harnesses. owner notification began january 9, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact harley-davidson at 1-414-342-4680.
Owner complaints
1 complaints
Latest complaints
- Fuel system, other › Delivery › Hoses, lines/piping, and fittings
While operating my motorcycle, the engine began sputtering and the odor of gasoine fumes became overwhelming. I looked down at the air intake and noticed gasoline spraying on the engine and past the air intake. it was quite fortunate that this did not result in a fire! the fuel line had…
While operating my motorcycle, the engine began sputtering and the odor of gasoine fumes became overwhelming. I looked down at the air intake and noticed gasoline spraying on the engine and past the air intake. it was quite fortunate that this did not result in a fire! the fuel line had separated from the connector on the fuel rail and the fuel pump was supplying fuel at the full delivery rate. inspection of the fuel line showed that the fuel line was a hardened plastic line (covered by a plastic corregated heat shield) that was held in place by friction only, there were no clamps used. because the fuel line was a hardened material, without elasticity or retaining hardware, the vibration of the engine (and most likely the heat as well) deteriorated the adhesion of the connection resulting in the separation. this was a used motorcycle, but it only had 638 miles and no evidence or record of maintenance in this area. the problem was fixed by the dealer using harley-davidson's part list which indicated 1/4" rubber fuel line protected by a corregated plastic covering for heat isolation, and two crimped hose clamps for retention, one on each end. I have the original fuel line for inspection.*ak
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11008736SERVICE BULLETIN M1555 (REV E): BATTERY WARRANTY GUIDELINES. PURPOSE: Revision E. Added: Added procedures for the DCA-8000 E Battery Tester.* Updated: All sections. This bulletin informs the dealership network that Harley-Davidson has provided guidelines for battery warranty.
- 11007544SERVICE BULLETIN M1490 (V 24.8.8): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.8.8. Release Date: Week of August 5, 2024. New Features for Harley-Davidson vehicles: Advanced Module Replace for 2021 and later Revolution Max; 2023 and later CVO Touring; and 2024 Street Glide (FLHX), Road Glide (FLTRX). New Features for LiveWire vehicles: Updated calibrations for 2024 S2DM EV1/ EV6; 2024 S2MH EV1; and 2024 S2DM, S2MH. Changes: Added Hand Control Module (HCM) (Part No. 71500522A and 71500536A) for reflash support.
- 11005514GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1158: OIL FILTER PACKAGING AND CASE QUANTITY UPDATE. PURPOSE: To inform dealerships that Harley-Davidson has made updates to oil filters including new part numbers, packaging design, and bulk case quantity changes.
- 11001293SERVICE BULLETIN M1490 (V 24.6.4): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: Revision. This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.6.4. Release Date: Week of May 1, 2024. New Features for LiveWire S2DM and S2MH, 2024 Revolution Max, and 2024 Touring.
- 10248401GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1146: 68193-95 BULB WEDGE, FENDER TIP LAMP. Purpose: To inform dealers of an issue with the bulb wire terminals not being to specification. The light bulbs were used in numerous front and rear fender tip light assemblies for domestic and international applications.
- 10201041SERVICE BULLETIN M1534: Police Speaker Bracket. PURPOSE: This bulletin is to inform dealers that Harley-Davidson has identified Police models that have an obsolete bracket (Part No. 76000856) installed, which can damage the front fender while operating. Replacement of any obsolete brackets is required. Motorcycles Impacted: Any Police Motorcycle could be impacted. Key Dates: New replacement parts began shipping 8/1/2021.
Every Harley-Davidson Flhpi model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.