2005 Harley-Davidson Flstn
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Harley-Davidson › Flstn › 2005
These records cover every 2005 Harley-Davidson Flstn. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
1 recall names the 2005 Harley-Davidson Flstn. Newest first.
Certain softail motorcycles fail to comply with the requirements of part 567, 'certification.' the vin/certification label contains incorrect tire size and inflation pressures for the front wheel. The label states the tire size IS mt90b21 and the inflation pressure as 30 psi, whereas the correct tire size IS mt90b16, and the correct inflation pressure IS…
Risk and remedy
Risk
The certification label IS incorrect giving improper information.
Remedy
Harley- davidson will mail instructions along with corrected federal certification label. if an owner so desires, a dealer can install the label for them. the recall began on june 6, 2005. owners may contact harley-davidson at 1-414-343-4056.
Owner complaints
1 complaints
Latest complaints
- Fuel system, gasoline
Fuel line "quick disconnect" o-ring seal leaks at its coupling to the fuel tank. O-ring may fail without prior symptom and leak gas on to engine at a location that may cause a fire sparked from the ignition coil pack located rearward of the coupling. May also ignite from exhaust system on some…
Fuel line "quick disconnect" o-ring seal leaks at its coupling to the fuel tank. O-ring may fail without prior symptom and leak gas on to engine at a location that may cause a fire sparked from the ignition coil pack located rearward of the coupling. May also ignite from exhaust system on some models. There are no recalls or service bulletins from the manufacturer at this time. The concern affects nearly all models equipped with fuel injection which was introduced in 1999. This encompasses hundreds of thousands of units and IS very common in discussions on forums. *tr
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11008736SERVICE BULLETIN M1555 (REV E): BATTERY WARRANTY GUIDELINES. PURPOSE: Revision E. Added: Added procedures for the DCA-8000 E Battery Tester.* Updated: All sections. This bulletin informs the dealership network that Harley-Davidson has provided guidelines for battery warranty.
- 11007544SERVICE BULLETIN M1490 (V 24.8.8): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.8.8. Release Date: Week of August 5, 2024. New Features for Harley-Davidson vehicles: Advanced Module Replace for 2021 and later Revolution Max; 2023 and later CVO Touring; and 2024 Street Glide (FLHX), Road Glide (FLTRX). New Features for LiveWire vehicles: Updated calibrations for 2024 S2DM EV1/ EV6; 2024 S2MH EV1; and 2024 S2DM, S2MH. Changes: Added Hand Control Module (HCM) (Part No. 71500522A and 71500536A) for reflash support.
- 11005514GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1158: OIL FILTER PACKAGING AND CASE QUANTITY UPDATE. PURPOSE: To inform dealerships that Harley-Davidson has made updates to oil filters including new part numbers, packaging design, and bulk case quantity changes.
- 11001293SERVICE BULLETIN M1490 (V 24.6.4): DIGITAL TECHNICIAN II - UPDATES AND RELEASE NOTES. PURPOSE: Revision. This bulletin informs dealers that Harley-Davidson has made a software update to Digital Technician II (DT II). DIGITAL TECHNICIAN II (PART NUMBER: HD-48650). Version 24.6.4. Release Date: Week of May 1, 2024. New Features for LiveWire S2DM and S2MH, 2024 Revolution Max, and 2024 Touring.
- 10248401GENUINE MOTOR PARTS AND MOTOR ACCESSORIES BULLETIN PAB1146: 68193-95 BULB WEDGE, FENDER TIP LAMP. Purpose: To inform dealers of an issue with the bulb wire terminals not being to specification. The light bulbs were used in numerous front and rear fender tip light assemblies for domestic and international applications.
- 10158172GENUINE MOTOR PARTS AND ACCESSORIES BULLETIN PAB1084: SOFTAIL BACKREST PAD IMPROVEMENTS. Purpose: To inform dealers of design improvements for the Compact Passenger Backrest Pads. Some of these pads can become loose resulting in the backrest pad slipping on the sissy bar. The new backrest pads, designated with an ?A? revision, have been redesigned to fix this issue.
- 10153955SERVICE BULLETIN M1485: 2000 - 2017 SOFTAIL - FUEL TANK GASKET. Purpose: Service fuel tanks for Softail motorcycles are now being updated to include a top plate gasket (Part No. 61381-02A) with all new replacement tanks. Harley-Davidson strongly recommends using the new gasket when servicing the fuel tank. The updated gasket has improved sealing of fuel vapors and improved compatibility with fuel that contains ethanol alcohol additives. Motorcycles Affected: 2000 - 2017 Softails, all models excluding FXSTD, FXSTDSE, FXSTDSE2, FXCW and FXCWC.
- 10139399TECH ARTICLE TA0023: TA0023: Crankshaft Rod Bearing. Purpose: Technicians have been falsely identifying connecting rod bearings as failed due to a perception of resistance as the rods are rotated. The clearance of the Twin Cam and Milwaukee-Eight crank pin bearings are maintained to a very tight range. This optimizes performance and maintains low mechanical noise in operation. The connecting rod bore can also distort slightly in operation due to stress relaxation. As a result, bearing clearance decreases due to the contact zone broadening and the load being distributed over more rollers. The combination of a bore being slightly out of round and reduced bearing clearance can result in varying degrees of resistance through the range of motion. Axial clearance is also tightly controlled for proper alignment. For these reasons, zones of resistance can be found when the connecting rods are rotated by hand through their range of motion. Resistance during rod motion, by itself, is not an indication of a performance or durability concern.
Every Harley-Davidson Flstn model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.