2005 New Flyer DE40LF
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › New Flyer › DE40LF › 2005
These records cover every 2005 New Flyer DE40LF. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
2 recalls name the 2005 New Flyer DE40LF. Newest first.
On certain transit buses built with cummins isl and isc diesel engines equipped with the cm850 fuel system, the engine high pressure fuel lines, from the engine high pressure pump to the engine fuel rail, are prone to failure.
Risk and remedy
Risk
Failure of the line introduces high pressure fuel spray into the engine compartment which can ignite when it comes in contact with a hot surface.
Remedy
Cummins will install a fuel line bracket to reduce fuel line stress. a new fuel line will be installed when adding the bracket. customers may contact cummins at 1-800-diesels or new flyer at 204-934-4876.
On certain transit buses equipped with meritor front axle assemblies, a weld IS missing on the radius rod attachment bracketand the bracket may fatigue and fail while in use.
Risk and remedy
Risk
Bracket failure could result in a crash without prior warning.
Remedy
Dealers will replace the brackets free of charge. the recall began on april 6, 2005. owners may contact new flyer at 204-934-4874.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10144750This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
- 10128680This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
- 10128679This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
- 10035084New flyer: inspect exhaust tube for leak and alignment. Remove and replace flex connector as required. Models 40FT, 60FT, dsl, CNG, elec. No model years listed.
- 10035064New flyer: remove steering gears and add plastic slider plates. Models 40FT, 60FT, dsl, elec.
- 10035045New flyer: remove and replace zf transmission breather hose to provide better drip loop. Models 35FT, 40FT, dsl. No model years listed.
- 10035044New flyer: rework def tank. Apply sealant on def line connections. Models 40FT; dsl; elec. No model years listed.
- 10035024New flyer: inspect and retorque steering gear box hardware. Models 40oft; dsl; elec; low floor. No model years listed. Updated 10/24/11.
Every New Flyer DE40LF model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.