2019 New Flyer XD40
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › New Flyer › XD40 › 2019
These records cover every 2019 New Flyer XD40. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
3 recalls name the 2019 New Flyer XD40. Newest first.
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and…
Risk and remedy
Risk
An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy
New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Risk and remedy
Risk
A sudden loss of drive power can increase the risk of a crash.
Remedy
New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Risk and remedy
Risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10246085Instruction to Service 60838 to check/replace fuse box mounting hardware as required.
- 10215531Technical Instruction describing how to install an ultracapacitor delay relay.
- 10215530Technical Instruction describing how to install an ultracapacitor delay relay.
- 10208773This Instruction to Service describes how to install a reminder decal for the SDS panel retaining lanyard on specifically equipped buses.
- 10201972Technical Instruction describing hos to remove, rework, and replace the stop request sign support bracket, to promote clearance for electrical wiring.
- 10194943This instruction to service describes how to inspect specifically equipped vehicles for SDS Window components and function, and how to rework these components if required. The "SDS Window" is a maintenance access panel designed to look like a side window.
- 10194932This technical service instruction describes how to remove and replace SDS Window strike pins and remove additional seals if present. The "SDS Window" is a maintenance access panel designed to look like a side window.
- 10183643Technical instruction describing how to replace specified street and curbside front headlamps.
- 10179353Technical Instruction describing how to retrofit new shock absorber dust covers, height sensor and harness assembly for optional leveling systems on 2 and 3 axle vehicles. (Supersedes ITS58860)
- 10179347Technical Instruction describing how to remove and replace the drivers barrier upper door frame assembly.
- 10174501Technical Instruction describing the procedure for the removal and replacement of the auxiliary heater coolant line support bracket.
- 10167067Technical Service Instruction Describing How to Rewire TRW Steering Column to Provide a Memory Power Circuit. - The addition of the switch ensures that the TRW Steering System maintains its calibration in the event of a power disruption.
- 10163572Instruction to Service explaining how to inspect, and reorient DEF tank support strap if required.
- 10156586This technical instruction describes how to add retainer blocks to the SDS (maintenance access only) window hinge.
- 10144750This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
- 10144749This Maintenance Instruction Describes How to Remove and Install Streetside and Curbside Windshield Wiper Idler Arm Assemblies.
Every New Flyer XD40 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.