2016 New Flyer XD60
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › New Flyer › XD60 › 2016
These records cover every 2016 New Flyer XD60. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
3 recalls name the 2016 New Flyer XD60. Newest first.
New Flyer of America, Inc. (New Flyer) is recalling certain 2017-2021 XD40, XD35, 2016-2021 XD60, 2017 XDE35, 2016-2020 XDE40, XDE60 vehicles. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Risk and remedy
Risk
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
New Flyer will inspect the rail threads, and replace the rail as necessary, free of charge. Owner notification letters were mailed on June 28, 2021. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R21-008.
New Flyer of America, Inc. (New Flyer) is recalling certain 2014-2016 New Flyer XT60, 2014-2017 New Flyer XN60 and XD60, and 2015-2017 New Flyer XDE60 urban transit buses equipped with ZF Axles that have radial air disk brakes. Surface roughness of a guide pin in the radial brake calipers may cause the brake carriage guide pin support bolt to break. As…
Risk and remedy
Risk
Breakage of the guide pin can cause a reduction of braking ability and an increase in stopping distances, or a loss of tire pressure, increasing the risk of a crash.
Remedy
New Flyer will notify owners, and dealers will install a bushing kit and reinstall the brake calipers, free of charge. The recall began June 29, 2018. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R18-010.
New Flyer Industries Ltd. (New Flyer) is recalling certain model year 2013 C40LFR, XN35, 2014-2016 XD35, XD60, XDE40, 2015-2016 XD40, XDE60, 2014 XDE35, 2013-2015 XE40, 2013-2016 XN40, XN60, and 2014-2015 XT40, and XT60 transit buses. These buses have an Electric Transit Operator (ETO) controller that controls the bus door motor function which may have a…
Risk and remedy
Risk
If the rear bus door opens unexpectedly while the bus is in motion, there is an increased risk of injury for the passengers.
Remedy
New Flyer will notify owners, and dealers will install a firmware upgrade, and replace the roller bracket plates, free of charge. The recall began on May 4, 2016. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R16-005.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10206201This Instruction to Service (ITS) decribes the inspection procedure required to inspect the upper bulkhead brakets for cracks, on the articulation joint of a sixty foot bus.
- 10201969Technical Instruction describing how to mechanically fasten the Engergy Guide System (EGS) support brackets to the existing upper bulkhead structure at the articulation joint.
- 10145204This Service Manual Bulletin Identifies a New Requirement for Bolt Replacement in the Artic Joint Support Frame Installed on your New Flyer Vehicle.
- 10144750This Service Manual Bulletin Provides Updated Preventive Maintenace Interval for the Crankcase Breather Tube Element on Buses Equipped with a Cummins Diesel ISL 07 or ISL 09 Engine.
- 10140564This Maintenance Instruction Describes How to Install the Optional Wheelchair Ramp Manual Extension Tool. (This tool is not required to manually deploy or stow the wheelchair ramp).
- 10130759This Service Manual Bulletin provides a correction for the information regarding the replacement of the DEF tank suction filter.
- 10130758This Maintenance Instruction describes an inspection of ZF center axle hub/rotor bolt torque.
- 10128680This Service Manual Bulletin provides new OEM (Kongsberg) PM inspection requirements and new installation procedure for the adjustable floor pedal moveable arm on specifically equipped vehicles.
- 10128679This Parts Manual Bulletin provides new part number information for the moveable arm kit for the Kongsberg brake and accelerator assembly on specifically equipped vehicles.
- 10127059This Service Manual Bulletin provides new inspection and replacement requirements for the coolant hoses located above the SDS enclosure on specifically equipped buses.
- 10127054This Maintenance Instruction Describes How to Install New Articulation Joint Panel Cosmetic Caps.
- 10124959This Service Manual Bulletin provides new information on how to check for proper chain tension, as measured by the chain deflection, while performing the ramp mechanism initial adjustments. This bulletin only applies to vehicles with New Flyer designed ramps.
- 10123120This Maintenance Instruction Describes How to Add Re-enforcement Brackets to the Existing Air Accessory Tank Mounting Bracket.
- 10117565This bulletin provides PM inspection requirements for the K-menber on the fuel tank support structure
- 10117563This Parts Manual bulletin provides information on the part numbers of the engine lift brackets
- 10110389Service Manula Bulletin provides revised OEM information on the exhaust, after treatment System and DEF tank.
- 10093962Technical instruction to rework heat exchanger cabin loop line and routing.
- 10093782Technical instruction to rework heat exchanger coolant line and line routing.
- 10093771Technical instruction to rewire the voltage regulator power supply from the battery side to the load side of the battery disconnect switch.
- 10093572Technical instruction for amerex display module and firmware validation
- 10093569Technical instruction to replace vertical booster pump with a horizontal booster pump
- 10078641Technical instruction to remove and rework articulation joint bellows assembly on specifically equipped vehicles
Every New Flyer XD60 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.