2004 Prevost Xlii-45
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Prevost › Xlii-45 › 2004
These records cover every 2004 Prevost Xlii-45. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
3 recalls name the 2004 Prevost Xlii-45. Newest first.
Prevost Car (US) Inc. (Prevost) is recalling certain Prevost buses. Please see the above list of models. The entrance door is missing the emergency exit operating instruction label. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Risk and remedy
Risk
Missing instructions may prevent or delay passengers from evacuating the bus during an emergency, increasing the risk of injury.
Remedy
Prevost will replace the emergency exit label, free of charge. Owner notification letters are expected to be mailed December 7, 2026. Owners may contact Prevost's customer service at 1-866-870-2046. Prevost's number for this recall is SR26-19.
Prevost Cars, Inc (Prevost) is recalling certain 2000 XL-45 buses, 2000-2006 XL2-45 buses and 2007-2014 X3-45 buses. The draglink tube turnbuckle may fracture causing a loss of steering.
Risk and remedy
Risk
A complete loss of steering would increase the risk of a crash.
Remedy
Prevost has notified owners, and dealers will replace the draglink, free of charge. Prevost issued an interim notification to owners on February 13, 2019. The recall began June 3, 2019. Owners may contact Prevost customer service at 1-866-870-2046. Prevost's number for this recall is SR19-04.
On certain motor homes equipped with front independent suspension, two spindle shafts were improperly processed during manufacturing which weakened the shafts.
Risk and remedy
Risk
The shafts can break causing a loss of steering control increasing the risk of a crash.
Remedy
Dealers will replace the two spindle shafts and surrounding parts free of charge. the recall began on october 12, 2006. owners may contact prevost at 418-831-5432.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Power steering hose leakage
This investigation was opened as the result of odi'sreview of prevost service bulletin, wb04-10,issued in december 2004 and titled inspection and replacement of power steering pressure hose.the bulletin addressed the possibility that power steering assist could be lost due to a power steering pressure hose failure.the…
This investigation was opened as the result of odi'sreview of prevost service bulletin, wb04-10,issued in december 2004 and titled inspection and replacement of power steering pressure hose.the bulletin addressed the possibility that power steering assist could be lost due to a power steering pressure hose failure.the bulletin instructed the dealer to inspect, replace, and repositioned the hoses throughout the vehicle.as a result of odi's investigation, prevost has agreed to conducta safety recall to inspect the power steering hoses for signs of abrading and to replace certain power steering hoses on the subject vehicles.a copy of the safety recall IS attached.this action resolves the issues raised by this investigation. Accordingly, this investigation IS closed.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11003159Sway bar collars improvement. Revision A : Add front sway bar support replacement and change bolts lenght.
- 10248275Sway bar collars improvement
- 10231093STEERING GATEWAY. Revision B - PIN 2 and 10 were inverted on connector A139
- 10228667Air Tanks Draining Sequence. Revision: B - General Update
- 10226928Air Tanks Draining Sequence. Revision: A - Erroneous Secondary & Accessory tanks location.
- 10226927Air Tanks Draining Sequence
- 10214935Central hvac merv filters installation
- 10199007STORAGE AND STARTUP GUIDELINES: Periodically, circumstances arise requiring operators to temporarily park a coach in storage. Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost recommends following the guidelines in this document during times when: The coach can be operated on a regular/weekly basis while in storage. The coach will be in storage for an extended period without any operation. The coach will return to service following an extended period of downtime.
- 10189728TIE ROD 610052 FIRST INSTALLATION INSTRUCTIONS: Use these instructions when replacing the drop joint tie rod on S82, S84 / S84U I-beam axles. The new tie rod will be adjusted to the length of the original; however, a steering alignment needs to be performed after replacement.
- 10186398Rev A: Mention added concerning DDC Series 60 engine SCA requirement
- 10184354Introducing a new engine coolant into service
- 10184353Revision : A Torque value reduced
- 10179434STORAGE AND STARTUP GUIDELINES Revision: B Parts added to Suggested Material 08-10-2020
- 10177808JERKY, NOISY OR HARD TO TURN STEERING GEARBOX. HYDRAULIC END LIMITER ADJUSTMENT. All models equipped with RB Bosch/ZF Servocom or Servocomtronic steering gearbox
- 10176961STORAGE AND STARTUP GUIDELINES: Rev A: 21516229 replaced by 23381562 20523393 replaced by 21454749 800383 removed 611471 replaced by 611360 70376808 replaced by 21036050 21396642 replaced by 20967831
- 10174680Prevost vehicle disinfection procedure
- 10174679Storage and startup guidelines - all prevost vehicles & volvo 9700
- 10173171Added: Power cables for L.H. side alternator & fan drive breaker box
- 10171203Revision : Addition of Wiring Schematics at the end of this document
- 10164160This instruction sheet explains how to replace HVAC MODULE on certain vehicles;
- 10161720Message center display (mcd) replacement
- 10043753Front and tag axle hub bearing and king pin periodic maintenance. Bearings must be inspected at intervals of 30,000 miles (48 000km). King pins should be serviced every 6, 250 miles (10,000 km) or twice a year. Also included model vip-45 mth model years 2004-2008. Model xlii mth model years 2004-2008.
- 10012075Modification of speed sensor connectors on allison world transmission. Prevost.
- 10012074Inspection & replacement of power steering pressure hose. Prevost.
- 10011988Inspection of clutch actuator air line on zf-astronic transmission.
Every Prevost Xlii-45 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.