Forest River, Inc. (Forest River) is recalling certain 2017-2018 Starcraft Allstar XL transit buses equipped with Cummins B6.7 diesel engines. The electric fuel heater within the fuel module may overheat, causing plastic in the fuel heater to melt and potentially catch fire. It may also lead to engine stalling.
Risk and remedy
Risk
A fire increases the risk of injury. An engine stall can increase the risk of a crash.
Remedy
Cummins will replace the fuel heater with a newly designed fuel heater, free of charge. Owner notification letters were mailed August 18, 2021. Owners may contact Forest River customer service at 1-800-348-7440. Forest River's number for this recall is 05-1401.
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
10217936Cummins states per NHTSA Recall 21E-032, The fuel rail assembly may develop leaks, which may result in an undetected prolonged diesel fuel spray.
10186935Fuel module options FS90301 and FS90453 contain an electric fuel heater. Internal electrical heating within the fuel heater may create sufficient heat inside the fuel heater to cause plastic in the fuel heater to melt and potentially catch fire. It may also cause an engine stall. A fire, if undetected and uncontained, presents an increased risk of personal injury. An unexpected engine stall may increase the risk of a crash. If this condition exists, melting of the fuel heater or fuel seepage from around the fuel heater may be visible during a service event, smoke may precede or accompany a fire, or the engine may become increasingly difficult to start.
10138270According to the attached letter from Ford; ?On your vehicle, it may be possible for the camshaft roller follower bearings in the engine to experience accelerated wear based on duty cycle.?
Every Starcraft Bus Allstar XL model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.