2010 Chevrolet Cobalt
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Chevrolet › Cobalt › 2010
These records cover every 2010 Chevrolet Cobalt. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
6 recalls name the 2010 Chevrolet Cobalt. Newest first.
General Motors LLC (GM) is recalling certain model year 2010 Chevrolet Cobalt vehicles manufactured January 4, 2010, to June 23, 2010. The affected vehicles may be equipped with an improperly routed Side-Impact Sensor (SIS) wiring harness in the driver side front door. The misrouted wiring harness could cause an electrical short that disables the driver…
Risk and remedy
Risk
A disabled driver side roof-rail air bag will not deploy in the event of a crash necessitating deployment of that air bag, increasing the risk of injury to the driver.
Remedy
GM will notify owners, and dealers will inspect the sensor's wiring in the driver's door and make repairs as necessary, free of charge. The recall began on September 8, 2015. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 15075.
UCI-FRAM Group is recalling certain LS1328 ignition Switches sold as Wells LS1328, Duralast LS1328, Airtex 1S6097, and Carquest 53-27479, and LS1497 Ignition Switches sold as Wells LS1497, Duralast LS1497, Airtex 1S10961, and Carquest 53-27967, for use on various General Motors model and model year vehicles during repair and replacement of the original…
Risk and remedy
Risk
If the ignition switch moves from the run position to accessory, the car would stall and the air bags will not deploy in the event of a crash, increasing the risk of personal injury to the occupants.
Remedy
UCI-FRAM Group has notified its purchasers to quarantine and return all inventory. Any switches already installed in vehicles will be replaced by GM dealers as part of NHTSA recall 14V-047, free of charge. UCI-Fram's purchasers should contact UCI-FRAM Group at 1-800-890-2075. GM vehicle owners requiring additional information on that recall campaign should contact GM at 1-800-222-1020 (Chevrolet), 1-800-762-2737 (Pontiac) or 1-800-553-6000 (Saturn).
General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignition is not in the "Off" position.
Risk and remedy
Risk
If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is not in the "Reverse" position. This potential for rollaway increases the risk for a crash and occupant or pedestrian injuries.
Remedy
General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for each vehicle. For vehicles that were built with the redesigned ignition cylinder or had the ignition cylinder replaced with the redesigned part, dealers will cut and, if necessary, re-learn two ignition/door keys for each vehicle. The recall began on April 18, 2014. Chevrolet owners may contact General Motors at 1-800-222-1020, Pontiac owners at 1-800-762-2737, and Saturn owners at 1-800-553-6000. General Motors' number for this recall is 14113 for the ignition lock cylinder and key replacement, and 14133 for only key replacements. Note: Until a vehicle has been remedied, owners and operators are advised that when exiting, to be sure that the vehicle is in "Park," or in the case of a manual transmission, that the vehicle is in the "Reverse" position and the parking brake is engaged.
General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power steering (EPS) assist that could occur at any time while…
Risk and remedy
Risk
If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.
Remedy
GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 14115 covers model year 2004-2007 Saturn Ion, 2009-2010 Chevrolet HHR and 2010 Chevrolet Cobalts. Dealers will replace the EPS motor. Bulletin 14116 covers model year 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from March 1, 2008, through June 27, 2008. Dealers will replace the torque sensor assembly. Bulletin 14117 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from February 1, 2008, through February 28, 2008. Dealers will replace the torque sensor assembly and EPS motor controller unit. Bulletin 14118 covers model year 2008 Chevrolet Malibu, Pontiac G6 and Saturn Aura built from October 1, 2007, through January 31, 2008. Dealers will replace the EPS motor controller unit. The recall began on July 17, 2014. Owners may contact Chevrolet at 1-800-630-2438, Saturn at 1-800-553-6000, and Pontiac at 1-800-620-7668. GM's number for this recall is N140115. Note: GM bulletin number 14119 will be implemented for model year 2006-2008 and early production of 2009 Chevrolet HHR (non-turbo) and model year 2003 Saturn ION to provide EPS Motor replacement for the life of the vehicle.
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on February 10, 2014 that they are recalling 619,122 model…
Risk and remedy
Risk
If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy
GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014. All affected owners will receive another letter once parts are available. The recall began on April 18, 2014. Owners may contact Chevrolet at 1-800-222-1020, Pontiac at 1-800-762-2737 or Saturn at 1-800-553-6000. GM's number for the initial recall is 13454 and 14063 for the expansion. GMs recall number for the vehicles that may have received the replacement parts is 14092. Note: Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. The key fob (if applicable), should also be removed from the key ring. Always wear your seatbelt.
General motors IS recalling certain model year 2005-2010 chevrolet cobalt and model year 2007-2010 pontiac G5 vehicles equipped with electric power steering. the driver may experience a sudden loss of power steering assist that could occur at any time while driving.
Risk and remedy
Risk
If power steering assist IS lost, it would require greater driver effort at low vehicle speeds, increasing the risk of a crash.
Remedy
Dealers will replace the electric power steering motor free of charge. owners are being notified on a rolling basis between march 29 through november 2010. a copy of the mailing schedule IS located in the recall file. owners may contact chevrolet at 1-800-630-2438 and pontiac at 1-800-620-7668 or at the owner center at www.gmownercenter.com.
Owner complaints
574 complaints46 involved a crash7 involved a fire45 injuries4 deaths
What owners report most
Latest complaints
- Air bags
Walked out to the car and the side air bags deployed and now it won't start. No power No accident. Drove it to the driveway and parked it. Now it won't start.
- Fuel/propulsion system
Fuel lines leak around fuel tank, causing a fuel smell around the vehicle and a major fire hazard
- Steering
Problem with Steering column rattle
- Steering
The contact's daughter owns a 2010 Chevrolet Cobalt. The contact stated that while driving at various speeds, the power steering assist failed to operate as needed. There was no warning light illuminated. Due to the failure, extra effort was needed to steer the vehicle. The vehicle was not…
The contact's daughter owns a 2010 Chevrolet Cobalt. The contact stated that while driving at various speeds, the power steering assist failed to operate as needed. There was no warning light illuminated. Due to the failure, extra effort was needed to steer the vehicle. The vehicle was not diagnosed or inspected for the failure. The manufacturer was notified of the failure and informed the contact that there were no recalls related to the failure for the VIN. Upon investigation, the contact linked the failure to NHTSA Campaign Number: 14V153000 (Steering). The vehicle was not repaired. The failure mileage was approximately 54,000.
- Air bags · Fuel/propulsion system
Air bag says it needs serviced Gas gadge is all over the place hard to tell how much gas I actually have in my tank.
- Air bags
The contact owned a 2010 Chevrolet Cobalt. The contact stated that, while her daughter was driving at an undisclosed speed during an ice and rainstorm with poor visibility, a vehicle parked sideways in the middle of the roadway suddenly appeared. Unable to stop in time, the vehicle collided with…
The contact owned a 2010 Chevrolet Cobalt. The contact stated that, while her daughter was driving at an undisclosed speed during an ice and rainstorm with poor visibility, a vehicle parked sideways in the middle of the roadway suddenly appeared. Unable to stop in time, the vehicle collided with the driver's side rear of the other vehicle, causing it to spin and veer onto the shoulder of the roadway before coming to a complete stop. The air bags deployed but failed to properly inflate, greatly reducing their effectiveness, which the contact held responsible for the various injuries sustained by the three occupants. No warning lights were illuminated. The vehicle was towed to a storage facility and deemed a total loss by the contact's insurance provider. A police report was filed, and injuries were reported. All three occupants were transported to a local hospital by EMTs. The driver was treated for facial injuries sustained from striking the steering wheel. The minor occupant, who was seat-belted in the front passenger seat, was treated for injuries suffered to the right side of their forehead after hitting and breaking the front windshield, as well as a contusion across their chest caused by the seat belt. The contact was treated for a dislocated left shoulder and sustained multiple bruises. The manufacturer was notified of the incident, opened a case, and referred the contact to the NHTSA hotline for further assistance. The VIN was not available. The failure mileage was unknown.
- Unknown or other
Our daughter observed a significant puddle forming under her vehicle and noticed a strong smell of gasoline. She sent us a video, which clearly showed gasoline leaking from the driver-side rear area of the car. Due to the proximity of the fuel leak to the exhaust pipe, we had the car towed to a…
Our daughter observed a significant puddle forming under her vehicle and noticed a strong smell of gasoline. She sent us a video, which clearly showed gasoline leaking from the driver-side rear area of the car. Due to the proximity of the fuel leak to the exhaust pipe, we had the car towed to a mechanic, as it was too dangerous to drive. The mechanic diagnosed the issue as a severely rusted-out fuel line that required immediate repair. At no point did the vehicle display any warning lights or alerts related to this issue. Alarmingly, our daughter had unknowingly driven the car while the leak was occurring, unaware of the serious fire risk this posed. We believe this is a serious safety hazard that could lead to a fire or explosion and strongly urge an investigation. This failure occurred without warning and could have resulted in a catastrophic outcome. We are fortunate this was caught in time, but others may not be as lucky.
- Power train
Unknown
- Structure › Body
Internal mechanism of the driver-side door handle broke and the door would not open from the inside. Tne dealership confirmed that the inside door ah glue is broken. The cable retainer snapped apart and the cable cannot stay connected. This might be available for inspection. Driver must exit the…
Internal mechanism of the driver-side door handle broke and the door would not open from the inside. Tne dealership confirmed that the inside door ah glue is broken. The cable retainer snapped apart and the cable cannot stay connected. This might be available for inspection. Driver must exit the vehicle by crawling over to the passenger side. The problem has been confirmed by a Chevrolet dealer. There were no warning lamps or messages. The manufacturer no longer makes this part and it could not be replaced. Service description says that the customer had an electrical concern and that the door would not unlock from the inside. This was inaccurate. It was mechanical. The door could unlock, it could not open. The dealership would not let the diagnosis proceed until the customer agreed to that statement. The dealership inaccurately recorded the mileage.
- Fuel/propulsion system
I found out about the recall on the 2007-2009 on the corrosion of the gas lines on drivers side rear wheel when I took my car to a chevy dealer and they said its the same thing thats happening to my car.and that they only did the recall on 2007-2009 colbalt models .the last colbalt's made was the…
I found out about the recall on the 2007-2009 on the corrosion of the gas lines on drivers side rear wheel when I took my car to a chevy dealer and they said its the same thing thats happening to my car.and that they only did the recall on 2007-2009 colbalt models .the last colbalt's made was the 2010 models.why didnt they recall them also.i took it to another chevy dealer in amelia and they said the same thing.this needs to be recalled asap.its a safety related defect from gm and they know it.if I have to I will get a lawyer and sue g.m. Period.i cant afford to fix gm's mistakes.they need to come clean and fix them.it leaks out gas and could start a fire or explode while I am in the car.i demand this taken car of by gm and stop kicking the can down the road.i will not stop or give up on this .sence I was told by 2 diffrent chevy dealerships.
- Electrical system · Service brakes · Steering
The contact owns a 2010 Chevrolet Cobalt. The contact stated while driving 55 MPH, the power steering and brakes became inoperable. The driver was able to coast to the side of the road. The check engine warning light was illuminated after the failure. The vehicle was towed to her parent's…
The contact owns a 2010 Chevrolet Cobalt. The contact stated while driving 55 MPH, the power steering and brakes became inoperable. The driver was able to coast to the side of the road. The check engine warning light was illuminated after the failure. The vehicle was towed to her parent's residence. The vehicle was serviced by an independent mechanic, who stated that the failure was due to the ignition switch. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted and stated that the vehicle was not covered under the recall. The contact stated that the failure was related to NHTSA Campaign Number: 14V171000 (Electrical System). The failure mileage was approximately 260,000.
- Seat belts · Vehicle speed control
Seatbelts lock up and do not move. Seatbelts are front driver and passenger side. Seatbelts can't be worn because they do not work
- Fuel/propulsion system · Fuel system, gasoline
The contact owns a 2010 Chevrolet Cobalt. The contact stated that while driving at 35 MPH, there was an abnormal odor of fuel inside the vehicle. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The vehicle was taken to an…
The contact owns a 2010 Chevrolet Cobalt. The contact stated that while driving at 35 MPH, there was an abnormal odor of fuel inside the vehicle. There were no warning lights illuminated. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The vehicle was taken to an independent mechanic, who informed the contact that the failure was due to the fuel line. The manufacturer was contacted and offered help with a new vehicle. The contract stated that the failure was related to NHTSA Action Number PE20011 (Fuel System, Other, Fuel/Propulsion System, Fuel System, Gasoline). The failure mileage was approximately 107,000.
- Unknown or other
Bright LED lights when driving at night, specifically of other SUV or truck vehicles. This has affected my driving at night by blinding and giving me headaches. How can we prevent a safer road? Why is this approved? Why do headlights need to be so bright, that they are blinding to other vehicles?…
Bright LED lights when driving at night, specifically of other SUV or truck vehicles. This has affected my driving at night by blinding and giving me headaches. How can we prevent a safer road? Why is this approved? Why do headlights need to be so bright, that they are blinding to other vehicles? This is a huge safety concern and needs to be addressed. I drive a smaller car, but i shouldnt have to be punished because i drive a smaller vehicle. This isnt about specifically the make and model of the car, but solely on the bright LED headlights that are dangerous while i am driving at night.
- Electrical system · Steering
UNKNOWN. My traction and ABS light keeps coming on. My steering is off some. My turning right or left is making ruff popping sounds in the steering. My ABS and Traction lite keeps coming on.
- Fuel/propulsion system
You need to reopen the case. Due to the fact that gm or who made the cobalt's, failed to tell you that they put heat coil tape around the gas lines right where it rusted and gas leaks. When there coil tape gets wet with salt water from the snow, its there heat coil wrap that traps and keeps the…
You need to reopen the case. Due to the fact that gm or who made the cobalt's, failed to tell you that they put heat coil tape around the gas lines right where it rusted and gas leaks. When there coil tape gets wet with salt water from the snow, its there heat coil wrap that traps and keeps the salt water in side the coil wrap thats traped to the gas line.i can prove it.i have the heat coil wrap from my car.its there fault not the weather conditions.period.willing to take to court with evidence. - [xxx] , us information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(B)(6)
- Fuel system, gasoline
The contact owns a 2010 Chevrolet Cobalt. The contact stated that while driving at an undisclosed speed, the vehicle stalled. The vehicle was taken to an independent mechanic, who informed the contact that there was a fuel leak due to corrosion in the polymer blocks that attached the fuel lines.…
The contact owns a 2010 Chevrolet Cobalt. The contact stated that while driving at an undisclosed speed, the vehicle stalled. The vehicle was taken to an independent mechanic, who informed the contact that there was a fuel leak due to corrosion in the polymer blocks that attached the fuel lines. The contact related the failure to NHTSA Action Number: PE20011 (Fuel System, Other). The manufacturer was not made aware of the failure. The failure mileage was unknown.
- Unknown or other
Leaking fuel from plastic gas tank seam.i had it inspected by two,one Chevrolet dealer ship and my own macanic.both are saying its a malfuction on the plastic seal around the plastic gas tank.And Both are telling me I Need to Report this as soon as possible because its Leaking alot of fuel and can…
Leaking fuel from plastic gas tank seam.i had it inspected by two,one Chevrolet dealer ship and my own macanic.both are saying its a malfuction on the plastic seal around the plastic gas tank.And Both are telling me I Need to Report this as soon as possible because its Leaking alot of fuel and can burst into flames, or Blow up, They both agree it is VERY VERY DANGEROUS.PERIOD AND I SHOULDNT BE DRIVING IT.they also agree it is a manafacture failure.and defentley needs to be recalled A.S.A.P. before all the people who do have the last Cobalts that were made before there Bankruptcy case.Lordstown should of recalled these knowing there 2007-2009 had problems with fuel leakage.
- Engine · Fuel/propulsion system
My car had a fuel pump go, then within MONTHS, another. We then dealt with the SAME problem symptomatically, and was told it was the fuel pump sensor. Within the last few weeks, I am having all the same issues-including the car intermittently not starting, gasoline leaking from the vehicle, both…
My car had a fuel pump go, then within MONTHS, another. We then dealt with the SAME problem symptomatically, and was told it was the fuel pump sensor. Within the last few weeks, I am having all the same issues-including the car intermittently not starting, gasoline leaking from the vehicle, both noticably missing from the gauge (i.e 1/8 tank less than night prior), odor of gas in the car, stalling out while driving and trying to start it, but also now dripping gas from the car. A new issue popped up, which is the dash light coming up saying "check gas cap". This past Thursday, my car wouldn't start again, and has not started since. It's concerning that the Chevy Cobalt has had recalls for the same exact problems, literally thousands of complaints that mirror mine- for every model year EXCEPT the 2010. It's also interesting that they also stopped producing the Cobalt entirely in 2010 too, but considering the amount of faults and issues I've seen documented in every year model it's not a shock. I'm concerned that despite the amount of complaints that include 2010 models, they were excluded from the recall and seeing that my situation is another one that won't be covered, fixed, or made right by GM is something that doesn't make sense. I have also seen, that in 2021 an investigation was launched specifically into this exact issue with the 2010, as well. I'm carless right now, with no answers from Chevy other than that it's not part of the recall, yet it's part of the problem. Something is VERY wrong here. It's shocking they wouldn't recall a vehicle knowing it's dripping gas, pooling gas, it's such a hazard for not only anyone driving them, but anyone driving near us or even PARKED near us. Please help do something! Also I have videos of my car dripping, 2 days prior to it not starting, if there is somewhere I could send those as well.
- Air bags · Fuel/propulsion system
Unknown
- Fuel system, gasoline
The contact owns a 2010 Chevrolet Cobalt. The contact stated while driving 70 MPH, there was an abnormally strong gasoline odor coming from the vehicle. The contact pulled over on the side of the road. The contact checked under the vehicle and notice that fuel was leaking from the vehicle. The…
The contact owns a 2010 Chevrolet Cobalt. The contact stated while driving 70 MPH, there was an abnormally strong gasoline odor coming from the vehicle. The contact pulled over on the side of the road. The contact checked under the vehicle and notice that fuel was leaking from the vehicle. The vehicle was towed to an independent mechanic and the contact was informed that the fuel line was fractured and needed to be replaced. The vehicle was repaired. The manufacturer was not contacted. The failure mileage was 111,000.
- Fuel system, gasoline
The contact owns a 2010 Chevrolet Cobalt. The contact stated that the vehicle would not immediately start as needed, and the odor of fuel was present inside and outside of the vehicle. After parking the vehicle, the contact discovered fuel leaking from the rear driver’s side of the vehicle. The…
The contact owns a 2010 Chevrolet Cobalt. The contact stated that the vehicle would not immediately start as needed, and the odor of fuel was present inside and outside of the vehicle. After parking the vehicle, the contact discovered fuel leaking from the rear driver’s side of the vehicle. The cause of the failure was not yet determined. The local dealer and manufacturer were not yet notified of the failure. The contact indicated that the vehicle had exhibited the failure listed in the NHTSA Investigation: PE20011. The failure mileage was 59,980.
- Fuel/propulsion system
Fuel lines are both leaking on the driver-side of the car, about halfway back along the length of the vehicle. I've sent it in for repairs, but I know I'm not the only one with this issue. The car has been driven gently and only has 52,000 miles on it.
- Fuel/propulsion system
The fuel line was leaking gasoline. It put the safety of the driver and other cars on the road as the car was leaking gasoline as it drove on the highway and city streets. The problem was confirmed by a service center and the fuel lines were replaced. No inspection by manufacturer, police etc. No warnings at all, car was starting rough and/or not starting at all.
- Air bags · Seats
Air bag light is on the dash and the passenger seat does not sense weight on the seat so all airbags are disabled I know many others with this problem and it is a serious issue that there should be a recall for
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Fuel Line Leak
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal…
On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motors (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11011805This Preliminary information communicates a GM part number forreflective high temperature heat or insulating tape when repairing wiring harnesses.
- 11011782This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking tension or probing the .64 series terminals. The test probe terminal has been released in the terminal repair kit (J-38125-620H) located in Lear Tray 7 part number 963716-2. There are 5 terminated leads in a package part number is 13505346, which can be ordered through your normal General Motors Customer Care and Aftersales parts channel.
- 11011444This Preliminary information communicates to the dealer a process for accessing the procedure to add attachments to a GM technical assistance case using the dealer case management tool.
- 11011205This informational bulletin explains Unscheduled Supplemental Services and the importance of GM Simplified Maintenance Schedules.
- 11010545This service bulletin provides information on key code security rules and information on GM keycode look-up applications (U.S).
- 11010491This warranty administration bulletin provides policy information for GM courtesy transportation and roadside assistance programs.
- 11010490This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
- 11010421This warranty administration bulletin provides policy information on the requirements for 12V battery testing and warranty replacements.
- 11009764This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.
- 11009756This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global Warranty Management.
- 11009532This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
- 11009531This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
- 11009156This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
- 11009088This service bulletin provides information on some vehicles that may rock or move slightly forward or rearward while in Park at start up after cold soak. This condition may be accompanied by a clunk noise. This is a slight movement that is more often seen visually, rather than felt, when viewed from the outside and using the auto-start feature, if equipped.
- 11009039This warranty administration bulletin provides policy information, proper labor operation selection and causal part identification for warranty transactions (U.S. Only).
- 11008956This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).
- 11008906This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.
- 11008898The bulletin provides direction on how to locate the Temporary Service Part (TSP) form in GlobalConnect.
- 11007936This service bulletin provides information to dealership personnel on diagnosis and replacement of shock absorber and strut due to fluid leak.
- 11007935This service bulletin provides information to dealership personnel on diagnosis and replacement of shock absorber and strut due to fluid leak.
- 11007744This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.
- 11007743This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.
- 11007208This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed for the vehicle in question and its applications. Technician should not use the information that is provided by the antilock braking system tire size selection.
- 11007196This Preliminary Information communication provides information to the technician about vehicles that have an intermittent no crank, no start, or start stall concern with the security light coming on. Technician may find Diagnostic Trouble Codes B3055, B3060, and/or B3935. Technician should not replace any parts for this concern. If unable to duplicate the concern ask if the customer uses any Radio Frequency Identification Devices when the concern is present. Dealer should also direct their customers to the appropriate section in the Owner manuals that references that the device complies.
- 11007121This bulletin provides information on Engine Concerns that could result from lack of scheduled maintenance, improper service or aftermarket calibrations.
- 11007116This bulletin provides information on identifying Non-GM Engine Calibrations for Gasoline Engines using the Tech 2 or GDS 2.
- 11007115This service bulletin provides information on Internal Engine Noise or Damage After Oil Filter Replacement.
- 11007095This bulletin provides information on the TOP TIER Detergent Gasoline Licensed Brands and the TOP TIER Diesel Fuel Licensed Brands that are recommended for use in all GM vehicles and the TOP TIER FUELS website URL.
- 11007091This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
- 11006682This service bulletin provides information on a guide to help reduce repeat visits for the same customer concern.
- 11006670This service bulletin advises about the possible issues that may occur when using a scotch brite pad or highly abrasive disk on gasket sealing surfaces or reused parts.
- 11006621Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.
- 11006511This PI provides information on Rear and Side Tempered Glass Spots (Quench Marks) and that they are a normal characteristic.
- 11006421GM is receiving damaged (cracked or broken) transmission cores returned to the reman facilities. The damage is being caused either in the removal process by the technician, or inadequate packaging or shipping. This bulletin advises the dealers to be more careful not to damage the transmissions during removal and to package the core properly for return.
- 11006293This Preliminary information communicates to the dealer an issue where the vehicle's engine may crank over unprompted andnot start afterward. This is the result of hooking up the Active Fuel Injector Tool incorrectly on vehicles equipped with a direct fuel injection system. This Preliminary information instructs the dealer ofa repair kit they received that will prevent this issue when installed correctly.
- 11006278This service bulletin describes the U.S. Dealer Special Tool Loan Program process.
- 11005311This service bulletin provides information on Driveline Clunk Noise and what is acceptable and what is considered normal operation.
- 11004761This service bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels should be used to reduce carbon build-up.
- 11004727This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
- 11004557This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.
Every Chevrolet Cobalt model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.