1993 Ford Aerostar
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Ford › Aerostar › 1993
These records cover every 1993 Ford Aerostar. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
4 recalls name the 1993 Ford Aerostar. Newest first.
Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006…
Risk and remedy
Risk
Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
Remedy
Affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.
Vehicle description: MINI vans. these vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. the potential for contact between the B2 (battery), A2 (accessory), and P1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Risk and remedy
Risk
This can cause over heating and the potential for a vehicle fire.
Remedy
Dealers will install a jumper harness with a relay which will re-route and activate all A2 accessories through the relay.
Equipment description: aftermarket brake rotors for use on certain ford and mazda trucks. cracked castings caused cracks to appear on the outer diameter of the rotor hat or around the stud hole.
Risk and remedy
Risk
Loss of braking can result.
Remedy
Aimco will reimburse consumers/installers for the cost of replacement rotors and installation. consumers are requested to return to the location where the rotors were originally purchased/installed for replacement.
Vehicle description: all wheel drive passenger minivans. these vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. the powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. fluid explusion, driveshaft separation or…
Risk and remedy
Risk
This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.
Remedy
Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Owner complaints
374 complaints37 involved a crash38 involved a fire35 injuries
What owners report most
Latest complaints
- Power train
TL* the contact owns a 1993 ford aerostar. While driving at approximately 80 mph, there was a vibration coming from the driver side and there was fluid leaking from the vehicle. The contact noticed that the transmission transfer case was fractured and fluid was leaking. The vehicle was towed to the…
TL* the contact owns a 1993 ford aerostar. While driving at approximately 80 mph, there was a vibration coming from the driver side and there was fluid leaking from the vehicle. The contact noticed that the transmission transfer case was fractured and fluid was leaking. The vehicle was towed to the contacts residence. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was not available.
- Electrical system
TL* the contact owns a 1993 ford aerostar. the contact stated that the key became lodged in the ignition. the vehicle was not taken to the dealer for a diagnostic testing. the manufacturer was notified of the failure. the vin was not available. The approximate failure mileage was 169,000.
- Structure › Body › Bumpers
Backed into pine tree in driveway. Shattered plastic bumper cover. Can not replace bumper cover because ford says obsolete. Also no after market bumper can be found for this model. This bumper protects no one. *js ford won't even give me the ford part number. Its a cargo van. Other model covers…
Backed into pine tree in driveway. Shattered plastic bumper cover. Can not replace bumper cover because ford says obsolete. Also no after market bumper can be found for this model. This bumper protects no one. *js ford won't even give me the ford part number. Its a cargo van. Other model covers can be bought from after market sellers but not the cargo van. Only place to get one IS junk yards if you are get lucky. Most of their covers are busted also. A car IS a hazard without a bumper. *js
- Electrical system › Ignition › Switch
Tl*the contact owns a 1993 ford aerostar. The contact stated that he noticed electrical problems. There was a clicking sound and he could feel a pulsation in the dashboard; there were also electrical shortages. He called the dealership about recall 99v029000 and was told that his vehicle was not…
Tl*the contact owns a 1993 ford aerostar. The contact stated that he noticed electrical problems. There was a clicking sound and he could feel a pulsation in the dashboard; there were also electrical shortages. He called the dealership about recall 99v029000 and was told that his vehicle was not included in the recall. He also consulted the manufacturer and it was confirmed that the vehicle was not included. The vehicle had not been repaired to-date. The current mileage was 144,705. The failure mileage was approximately 144,670. updated 02/22/11
- Electrical system
Tl*the contact owns a 1993 ford aerostar. the contact stated that his vehicle was produced with a higher than specified electrical load through the accessory power feed circuit. the potential for contact between the B2 (battery), A2 (accessory), and P1 (proof) circuits can occur; therefore…
Tl*the contact owns a 1993 ford aerostar. the contact stated that his vehicle was produced with a higher than specified electrical load through the accessory power feed circuit. the potential for contact between the B2 (battery), A2 (accessory), and P1 (proof) circuits can occur; therefore, creating a short circuit and allowing current to flow through the ground wire. on numerous occasions, he noticed that the switch module melted and the instrument control panel lighting was inoperative. as a result, the risk of a severe fire increased. the manufacturer stated that the vin was excluded from nhtsa campaign ID number 99v029000 (electrical system:ignition:switch); therefore, they would not assume financial responsibility for the repair. the vehicle has not been repaired. the failure mileage was 168,000 and current mileage was 180,000.
- Tires
Bought four tires: sigma shadow. 55,000 miles warranty. 215/75R14, 6K60, at tire kingdom located at: 8790 sw 24TH st. miami, fl. 33165. Telephone 305 227 4110. *tr on oct. 22, 2007 the rear right tire blewout. The tire had 7,194 miles. Tire kingdom gave me two tires which they installed in…
Bought four tires: sigma shadow. 55,000 miles warranty. 215/75R14, 6K60, at tire kingdom located at: 8790 sw 24TH st. miami, fl. 33165. Telephone 305 227 4110. *tr on oct. 22, 2007 the rear right tire blewout. The tire had 7,194 miles. Tire kingdom gave me two tires which they installed in the front. on nov. 19, 2007 another tire blewout. This tire had 10,550 miles. This last incident happened in houston. I went to ntb (part of the same company) located at: 7115 fm 1960 road west. Telephone 281- 580-1689. I talked to the mgr. Mr. Fred johnson. I showed him the blownout tire, all the papers etc..and asked him to replace the blownout tire plus the other original tire. He said that he would only replace the blownout tire, he did not have the tire in stock so I had to return. Since he did not want to replace the two original tires, I asked him for the name and telephone of the district mgr. He told me that his name was arthay benton and his telephone 1-865-951-4622. I called mr. Benton and explained the problem to him. He said he would call me back. The person that called me back was mr. Fred johnson and told me that they would not give me any tires not even replace the blownout tire. I took the blownout tire to another ntb store and they replaced it. I am very concerned about the safety of these tires particularly the original tire. The first incident happened on I-10 in florida, the second incident on 610 in houston. in both incidents, when the tires failed, I lost control of the car and miraculously I did not have an accident. If you need additional information, let me know. sincerely antonio durance *tr
- Electrical system
Just got home and was parked in front of the house. About 30 min later someone was knocking on are door telling us the van was on fire. There was no keys left in the van. The fire burn the dash and the right side of the inside of the engine and the hood. the van IS now total. *nm
- Engine and engine cooling
Dt*: the contact stated upon changing both the fuel filter and the oil filter, the vehicle made a knocking noise while driving 20 mph. the vehicle was taken to a private repair shop who was unable to determine the cause of the problem.
- Unknown or other
Consumer requesting information on recalls for 1993 ford aerostar. *ts *jb
- Air bags · Electrical system › Horn · Steering · Vehicle speed control › Cruise control
Air bag light started flashing constantly, then horn and cruise control stopped working. noise in column sounds like loose wires flopping.
- Air bags
The consumer was involved in an accident in her 1993 ford aerostar in which the vehicle rolled four times. none of the vehicle's air bags deployed. *nm the consumer sustained life threatening injuries including a broken bone in her back. The manufacturer was contacted but the consumer has not received a response from them. *nm
- Exterior lighting › Brake lights
Brake lights constantly shorting out. I have to replace them 2 or more times per year. I use long-life bulbs, but they continually go out. I see many other aerostar vehicles with similar situation. while this has not caused an accident yet, unless I constantly check the lights, I may be involved in an accident and/or ticket due to this defect. *nm
- Electrical system
While driving 15 mph, the vehicle stalled. The consumer tried to restart the vehicle and was able to do so. while opening the hood, the vehicle caught on fire. the fire department extinguished the fire. the vehicle was towed to a garage for inspection. the cause has not been determined.…
While driving 15 mph, the vehicle stalled. The consumer tried to restart the vehicle and was able to do so. while opening the hood, the vehicle caught on fire. the fire department extinguished the fire. the vehicle was towed to a garage for inspection. the cause has not been determined. please provide further details. *jb recall campaign; nhtsa campaign ID number : 99v029000. The consumer stated that he saw smoke coming out of the edge of the hood. after he opened the hood he saw a small fire at the rear of the engine. *tc
- Exterior lighting › Headlights › Switch
Headlights switch burned out twice. the connector to the switch kept burning. the manufacturer offered no help.*ak
- Steering › Column
While turning left in an intersection the steering wheel lock up on my aerostar ford '93 that caused me to turn over to the left and hit the opposite lane and hit a car. I was unable to straighten out the wheel as it locks up. After it was restarted the steering wheel was fine and 2 mechanics that I brought it to can't find any problems.*jb
- Steering › Linkages › Tie rod assembly · Suspension › Front › Control arm › Lower ball joint
The front end needed to be aligned because new tires were installed. The mechanic was unable to perform the front end alignment because the front left ball joint and inner tie rod were worn. *jb
- Electrical system › Ignition › Switch
While driving on the highway vehicle caught on fire because of the defect described in ignition switch electrical short 99v029000 recall. Manufacturer provided conflicting information. They told consumer by phone that the vin number was included in the recall ,and then sent a letter indicating that the vin number wasn't included. *Ak
- Tires
I bought 4-tires at sear in kingsport tennessee in february 2004 and noticed that all 4-tires had bad places on the tires ,took the vehicle back they said it was the belts broke in them but it was okay to drive .i asked them to replace these tires because I eas going on vacation and it needed to be…
I bought 4-tires at sear in kingsport tennessee in february 2004 and noticed that all 4-tires had bad places on the tires ,took the vehicle back they said it was the belts broke in them but it was okay to drive .i asked them to replace these tires because I eas going on vacation and it needed to be done now.then they say the tires are like that ,so I checked the tires on the wall there and there wasnt a tire there like mine with these places on them. Alkl the way to the beach the van shook because they said these tires were ok,sears logo IS satisfactioned guaranteed right. If one of my kids or family gets hurt because of these tires sears will be in a lawsuit over 4- tires that should be replaced instead of asking any questions.*ak
- Tires
The vehicle's rear tires have produced a large bubble on it. The cause has yet to be determined. Please provide additional information. *la
- Unknown or other
The switch does not work properly. when you take the key out switch IS still on. Has to be jiggled about to be sure it IS turned off. Has been on and lights inside have run battery down. also when driving the door ajar light stays on or the check oil light stays on and you can hear noises in…
The switch does not work properly. when you take the key out switch IS still on. Has to be jiggled about to be sure it IS turned off. Has been on and lights inside have run battery down. also when driving the door ajar light stays on or the check oil light stays on and you can hear noises in dash. they sound like clicking noises. want to find out if there are any recalls on my van. I purcased it used and love it except for this problem. thank you noveen mcgee
- Structure
Electronic dash readout cannot be seen when sunlight enters the car at numerous angles. *la *jb
- Electrical system › Wiring › Interior/under dash
Headlight switch runs so hot it melts the plastic plug body into which the wiring harness terminals are inserted. I will be purchasing the second replacement switch today (3 total switches since new). with the instrument panel trim removed and 1/2 hr driving with headlights on the switch IS too…
Headlight switch runs so hot it melts the plastic plug body into which the wiring harness terminals are inserted. I will be purchasing the second replacement switch today (3 total switches since new). with the instrument panel trim removed and 1/2 hr driving with headlights on the switch IS too hot to touch. the contact that provides power to the tail lights, instrument panel lights and radio night light seems to be the source of heat as that terminal shows the greatest damage due to heating.*ak
- Power train › Transfer case (4-wheel drive) · Service brakes, hydraulic › Antilock/traction control/electronic limited slip
While driving vehicle lost control. Took vehicle to independent repair shop, and mechanic indicated that this vehicle was on recall concerning transfer case problem. Also, had brake system problem. *Ak
- Tires › Tread/belt
While driving at 35 mph rear tire tread separated. tire model unknown, size p215/70r14, dot# dvhyfrkr4201 .
- Tires
Dear nhtsa; below IS correspondence with goodyear tire company. I have had problems with the dunlop rover touring GT tire number pn p22570514 as detaled below. I do not have further tire information since the vehicle IS in the united states but I can obtain it as necessary. thank you, mark…
Dear nhtsa; below IS correspondence with goodyear tire company. I have had problems with the dunlop rover touring GT tire number pn p22570514 as detaled below. I do not have further tire information since the vehicle IS in the united states but I can obtain it as necessary. thank you, mark devries *la 3 october 2003 dear sir: on 6-22-01 I purchased 4 dunlop rover touring LT tires for my 1992 aerostar van, milage 108,098 at sears eagle ridge mall, lake wales fl. on 8-6-03, the vehicle (138,690 miles) was returned to sears eagle ridge because the right front tire was separating from the tread. A new dunlop rover touring LT was mounted. on 8-12-03 my family were on the florida turnpike when they suddenly heard a "thump,thump" from the right rear similar to the sound heard the previous week with the separated tire. This time the tire exploded and my wife barely managed to control the vehile while steering the van to the side of the turnpike. I have digital pictures of the exploded tire and my van. My family continued to louisiana where they departed for indonesia where we are resident with chevrontexaco, leaving the van with my daughter who attends university in lafayette, la. I think the original dumlop tires are defective and are unsafe. How else do you explain one blowout and one potential blowout within 300 miles. I have instructed my daughter to only use the van within town and not to use it on the highway or exceed 50 mph. I do not feel the remaining tires are safe and am very concerned that they also may suddenly fail. the number given above IS for my parents home. I can email with pictures of the exploded tire and scanned copy of the exploded tire replacement purchase. I am also mailing a copy of this email and supporting documents to goodyear corporate headquarters. I intended to take care of this sooner but did not receive copies of the exploded tire until recently. thank you, mark devries mdvries@ptcpi.com 3 october *la
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Luggage compartment door drops abruptly
Odi has identified 30 incidents resulting in minor to moderate personal injuries that have been caused by abrupt door drops over the approximately eight - twelve year period of product usage and exposure (1991-1995 to 2003).most of the injury incidents appear to have been caused by a fracture of the gas filled lift…
Odi has identified 30 incidents resulting in minor to moderate personal injuries that have been caused by abrupt door drops over the approximately eight - twelve year period of product usage and exposure (1991-1995 to 2003).most of the injury incidents appear to have been caused by a fracture of the gas filled lift assist cylinder mounting stud.stud fractures have occurred randomly over time and do not exhibit any apparent trend relating to date of vehicle production or time-in-service (exposure).the odi closing report summarizes the details of this investigation.
- Transfer cases and rear drive shaft
There is no summary currently available
- Transfer cases and rear driveshaft
There is no summary currently available
- Fuel sender assembly fires
There is no summary currently available
- Fuel sender assembly fires
Owners allege that failure of the fuel pump/sender connector results in short circuit that has resulted in vehicle fires.symptoms include erratic fuel gauge operation, , smoke from the dash on the driver's side near the steering column (fuel pump fusible link) and passenger side (fuel pump inertia cutoff switch)…
Owners allege that failure of the fuel pump/sender connector results in short circuit that has resulted in vehicle fires.symptoms include erratic fuel gauge operation, , smoke from the dash on the driver's side near the steering column (fuel pump fusible link) and passenger side (fuel pump inertia cutoff switch), intermittent stall and no start concerns, and a burning odor. Several incidents have resulted in damage to plastic fuel tubes and/or fuel supply/return tubes.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10008580Lamp-brake-invadvertent disabling of brake shift interlock.
- 10003748New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
- 6091931Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock.
- 6090087Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems.
- 6090082Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement.
- 6090051Service tip information on revised oil pan gasket replacement procedure.
- 6089681Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses.
- 3057200Unknown
- 635982Some vehicles equipped with an automatic transmission and a 4.0L ohv engine may exhibit a noise / vibration, no drive, unusual noise during cranking or a no crank condition.
- 627752Some vehicles equipped with the 4.0L ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock.
- 625715Brake shift interlock.*jb
- 623988Information regarding transmission fluid usage charts. *Slc
- 623944Some vehicles may exhibit heater core leaks. *Slc
- 622665On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed.
- 616522Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
- 616508Special field action regarding revised waranty information.
- 613340Experiencing a rapping or clanging noise when the steering wheel IS turned rapidly or when turning on a bumpy road surface.
- 613023This bulletin contains service tips when servicing any brake related roughness / pull concerns.
- 612203Information regarding the new transmission cooler flusher- service tip. *Mjs
- 608921Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock.
- 608431Information on the new flush and fill tool available through rotunda.
- 607372Information regarding transfer case rear housing and driveshaft replacement.
- 606508Conditions with the brake lamps inadvertently disabling the brake shift interlock.
- 606460Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump.
- 606420Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year.
- 605573Subject regarding a new service center support that uses a thrust bearing (#3 and #4) in place of thrust washers has been released.
- 605562Subject regarding the availability of hub-mount brake rotor machining equipment.
- 604059Ford motor company has released a new electrical grease ( F8AZ - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals.
- 603717Concerns with front drive axle fluid may leak out of the vent under some driving modes on some vehicles.
- 603695Experiencing a " buzzing " or " rattling " noise from the exhaust system.
- 601341Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio.
- 601312Information on a buzzing or rattle noise from the exhaust system.
- 601290Information on tire company telephone numbers for customer assistance.
- 601269Announcing the ford oem air conditioning retrofit kit availability.
- 601264Availability of hub-mount brake rotor machining equipment.
- 601238Information on a new transmission fluid usage chart.
- 601012The use of petroleum-based grease as a lubricant in servicing disc brakes IS no longer acceptable.
- 601010Recommended guidelines for towing behind recreational vehicles.
- 601009Service tip information regarding elimination of sanding rotors and drums.
- 601003Hub-mount brake rotor machining equipment from rotunda IS now approved for warranty and service use.
Every Ford Aerostar model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.