1995 Ford Aerostar
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Ford › Aerostar › 1995
These records cover every 1995 Ford Aerostar. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
7 recalls name the 1995 Ford Aerostar. Newest first.
Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006…
Risk and remedy
Risk
Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
Remedy
Affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.
Vehicle description: MINI vans. heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. the vehicle could experience a loss of power and become immobilized and the fuel gauge may be erratic.
Risk and remedy
Risk
Heat damage, including melting or charring of the fuel pump and sender assembly wire harness and associated wiring harnesses can also result. the short circuit could also have the potential for a vehicle fire.
Remedy
Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.
Vehicle description: MINI vans. these vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. the potential for contact between the B2 (battery), A2 (accessory), and P1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Risk and remedy
Risk
This can cause over heating and the potential for a vehicle fire.
Remedy
Dealers will install a jumper harness with a relay which will re-route and activate all A2 accessories through the relay.
Equipment description: aftermarket brake rotors for use on certain ford and mazda trucks. cracked castings caused cracks to appear on the outer diameter of the rotor hat or around the stud hole.
Risk and remedy
Risk
Loss of braking can result.
Remedy
Aimco will reimburse consumers/installers for the cost of replacement rotors and installation. consumers are requested to return to the location where the rotors were originally purchased/installed for replacement.
Vehicle description: all wheel drive passenger minivans. these vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. the powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case. fluid explusion, driveshaft separation or…
Risk and remedy
Risk
This condition can cause a loss of vehicle control, and, if the expelled fluid contacts the exhaust system, a vehicle fire could occur.
Remedy
Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
The certification label on these vehicles have incorrect rear tire sizes listed. p215/70r14sl should be p215/75r14sl. This does not comply with fmvss no. 120, "tire selection and rims for motor vehicles other than passenger cars."
Risk and remedy
Risk
Consequence of non-compliance: the incorrectly sized rear tire would not have sufficient load capacity for the vehicle's specified gross axle weight rating, increasing the potential for premature tire failure.
Remedy
Owners will be mailed a supplementary label containing the correct rear tire information and instructions for installing the label on their vehicles. if owners prefer, their dealer can install the label for them.
The spare tire supplied with the vehicle can contact the brake lines on the rear axle if it IS mounted in the underbody spare tire carrier. such contact could result in fracture of a rear brake line.
Risk and remedy
Risk
This can result in reduced vehicle brake capability.
Remedy
Dealers will install a lower profile mini-spare tire on the existing mini-spare wheel. the new tire will allow the mini-spare to be installed with appropriate clearances in the underbody spare tire carrier.
Owner complaints
157 complaints16 involved a crash19 involved a fire19 injuries
What owners report most
Latest complaints
- Fuel/propulsion system
TL* the contact owns a 1995 ford aerostar. After refueling the vehicle, the contact detected a strong fuel odor around the vehicle. The contact discovered that the fuel tank was leaking fuel. In addition, the fuel strap and the fuel inlet were cracked. The vehicle was taken to a private mechanic…
TL* the contact owns a 1995 ford aerostar. After refueling the vehicle, the contact detected a strong fuel odor around the vehicle. The contact discovered that the fuel tank was leaking fuel. In addition, the fuel strap and the fuel inlet were cracked. The vehicle was taken to a private mechanic where it was diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 165,000.
- Electrical system › Wiring › Front underhood
Tl*the contact owns a 1995 ford aerostar. while driving 20 mph, the vehicle shut off without warning. the contact opened the hood and noticed that the fuel lines were extremely hot before they burst into flames. the contact sustained a burned right hand. the fire department stated that the fuel…
Tl*the contact owns a 1995 ford aerostar. while driving 20 mph, the vehicle shut off without warning. the contact opened the hood and noticed that the fuel lines were extremely hot before they burst into flames. the contact sustained a burned right hand. the fire department stated that the fuel pump caused the fire. a police report was filed. the manufacturer stated that his vin was not included in nhtsa campaign ID number 99v028000 (electrical system: wiring: front under hood). the current and failure mileages were 150,000.
- Unknown or other
The consumer noticed that the paint on the roof of his vehicle has begun to flake off in different areas. the consumer took the vehicle to two local body shops. the technicians at both shops told the consumer that they saw this problem with other ford vehicles. the consumer contacted the manufacturer but the refused to provide any financial assistance. *nm
- Seat belts › Rear/other › Buckle assembly
Went to install car seat in three row, passenger side and the seat belt came unlatched. It will not stay buckled at all. Went to a dealership and they want to charge us over $100 for buckle and an hours worth of labor. We are due in 2 weeks with third child and that IS the only spot left in the van that the car seat fits in. *nm
- Tires
At approximately 12:00 am 6/23/06, I was driving from albany, tx to dallas, tx on highway 180... And the tread on my right rear tire separated from the rest of the tire. the tire IS a bridgestone turanza. I was doing between 70 and 75 at the time and the vehicle was totally out of control until I…
At approximately 12:00 am 6/23/06, I was driving from albany, tx to dallas, tx on highway 180... And the tread on my right rear tire separated from the rest of the tire. the tire IS a bridgestone turanza. I was doing between 70 and 75 at the time and the vehicle was totally out of control until I was able to reduce speed to about 25. interestingly, the remaining tire did not go flat. it was still inflated when I came to a halt. the tread tore off part of my rear bumper and marked up the rear side panel of my vehicle. I have taken many pictures of the tire and of the damage to my vehicle. this IS the third tire of a 4 tire set that has given me problems. the first two developed ridges in the tread. I replaced them last august. the rear tires at the time seemed fine. now, ten months later... Here I am on the highway and the tread separates. I could have easily died or been seriously injured. if there had been traffic at the time... There would have been an accident as my vehicle was all over the highway until the speed was reduced and control could be regained. *jb
- Electrical system › Ignition
Dt: the caller said ignition failed. she said a year ago that the vehicle started by itself without a key. She stated that currently she had intermittent trouble starting the vehicle. The lights on the dashboard will come on but the vehicle will not start. Dealer said vehicle was not recalled. They will not help her for free. Manufacturer has not been contacted yet. *Ak *nm
- Engine and engine cooling
The vehicle was parked in the office parking lot. suddenly a customer notified the consumer that there was a vehicle fire. the fire department extinguished the fire. the manufacture will make contact with the consumer for inspection. *nm *nm
- Electrical system › Wiring › Interior/under dash
The interior of the dash board caught fire on its own, while the vehicle was parked. Manufacturer will be contacted by consumer. *nm
- Electrical system › Ignition › Switch
Consumer attempted to get the vehicle recall 99v029000 repaired. However, the dealer kept giving the consumer excuses why they could not fix the ignition switch. *ak *sc *jb
- Exterior lighting › Headlights
Headlights go off and on. use to only happen while on high beam. but IS now doing it on low beam. this IS the second ford I have owned to do this.*ak
- Wheels › Multi piece
Rear passenger wheel came off of 1995 ford aerostar ext van. The wheel included the rear brake drum and broke the axle, resulting in a crash into the highway median at 60mph.
- Latches/locks/linkages › Doors › Latch
Sliding door will either not latch at all or it will stay closed and we are unable to open it .
- Electrical system
While driving, the driver's side door panel began smoking and then caught fire without warning. the consumer put out the flames, but the panel kept smoking. the ground wire to the power windows had to be cut to stop the panel from smoking. *jb the burned switch assembly was repaired on the left side door. *scc
- Tires › Sidewall · Tires › Tread/belt
Blow out and tread seperation on a bf goodrich radial t/a (p215/70sr14 96S m+s) at highway speeds. Approx 34,000 miles on the tire. while traveling 65 mph south on the sawgrass expressway (sunrise, fl) between mile marker 4 and 5, my right rear tire made a poping sound and went flat almost…
Blow out and tread seperation on a bf goodrich radial t/a (p215/70sr14 96S m+s) at highway speeds. Approx 34,000 miles on the tire. while traveling 65 mph south on the sawgrass expressway (sunrise, fl) between mile marker 4 and 5, my right rear tire made a poping sound and went flat almost immediatly (3 to 4 seconds). I was able to get my vehicle safely to the side of the road. The outside of the tire showed about a 4 to 6 inch tread seperation. After aaa removed the tire, the inside of the tire showed almost complete tread seperation (it looked like the tire had exploded). The sidewalls appear to have failed as well. I had had the tires checked about two weeks prior after having a nail removed and patched on the left front. Inflation was normal. The temerature was about 68 degrees and I had been at highway speeds for about 20 minutes. The tires had about 34,000 miles of wear on them. They were regularly rotated and inspected. The vehicle IS a 1995 ford areostar xlt. I was not able to keep the tire, but I was able to take 13 digital pictures of the front, back and tread of the tire. I will make them available at your request (cd-rom or electronicaly).
- Air bags
Our van was the first vehicle hit in a four car pile up. our van and two other vehicles were stopped for a red light when struck. our van sustained substancial enough damage both in front and behind to total it. the drivers air bag never deployed so I'm having to receive some physical therapy…
Our van was the first vehicle hit in a four car pile up. our van and two other vehicles were stopped for a red light when struck. our van sustained substancial enough damage both in front and behind to total it. the drivers air bag never deployed so I'm having to receive some physical therapy for neck injuries. I wonder if my air bag had deployed would I have had to go through these doctors appointments and therapy. Do I have any recourse? dt
- Visibility › Power window devices and controls
Severe shimmy of front end. replace bushings and shocks still there. dealers and service shops unable to confirm complaint. friends have similar problem. dt
- Air bags › Frontal
Consumer states the vehicle was involved in a frontal collision with a light pole at 27 mph and the frontal driver air bag did not deployed. Dealer contacted. Feel free to provide any further information.*jb
- Fuel system, gasoline › Storage › Tank assembly
Plastic fuel tank IS cracking at the top which IS causing a massive fuel leak, and possible hazard. fuel tank must be kept at half level, but it does not stop fumes from entering compartment. *Ak *yh
- Engine and engine cooling › Engine
Black exhaust/smoke started coming from rear end of van due to head gasket failing while being driven. please describe details. *Ak
- Seats › Front assembly › Recliner
A bolt which holds back rest has sheared off and caused seat to collapse while driving. Dealer contacted. Feel free to provide any further infoirmation.*ak
- Visibility › Windshield
While having windshield replaced, the pinch weld had corroded due to improper preparation during previous installation. *Yh
- Electrical system › Wiring › Front underhood · Electrical system › Wiring › Interior/under dash · Fuel system, gasoline › Delivery › Fuel pump
An electrical short in fuel pump. Vehicle was experiencing a loss of power and fuel gauge becomes erratic. Dealer contacted. *Ak all the gauges quit working and the engine stalls while driving due to main dash wiring harness overheated and burnt. *Yh
- Vehicle speed control › Linkages
While in reverse vehicle accelerated forward at 40mph, resulting in a collision which caused minor injuries. dealer has vehicle for inspection.*ak
- Seats
Had adjusted seatback with lever, but when resting against it, it would make a clicking noise and jump out position. This causes problem with visibility. Had taken vehicle to dealer, and had seat replaced. But, problem still exists. *ak
- Vehicle speed control
While vehicle was moving in reverse, it suddenly accelerated forward and brake system failed to stop vehicle. dealership did not examine vehicle to determine a cause for this problem. *ak *tt
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Transfer cases and rear drive shaft
There is no summary currently available
- Transfer cases and rear driveshaft
There is no summary currently available
- Fuel sender assembly fires
There is no summary currently available
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10008580Lamp-brake-invadvertent disabling of brake shift interlock.
- 10008304Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application.
- 10003748New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
- 10000592Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340.
- 6091931Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock.
- 6090538Information regarding camshaft position (cmp) sensor alignment tool chart. *Mjs
- 6090310Some service manuals may list the incorrect camshaft position sensor alignment tool for vehicles with various engine sizes.
- 6090136During extreme cold ambient temperatures and under certain driving conditions, moisture in the crankcase may enter the pcv system, freeze and cause presure in the engine crankcase. The pcv fitting in the upper intake manifold may freeze or the fresh air line may become blocked. It IS also possible, but less likely, that ice may build up on the throttle plate or the throttle body and cause throttle sticking.
- 6090087Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems.
- 6090082Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement.
- 6090051Service tip information on revised oil pan gasket replacement procedure.
- 6089681Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses.
- 635982Some vehicles equipped with an automatic transmission and a 4.0L ohv engine may exhibit a noise / vibration, no drive, unusual noise during cranking or a no crank condition.
- 630515Engine oil system priming procedures, service tips for reports of premature engine failure.
- 627752Some vehicles equipped with the 4.0L ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock.
- 625715Brake shift interlock.*jb
- 623988Information regarding transmission fluid usage charts. *Slc
- 623944Some vehicles may exhibit heater core leaks. *Slc
- 622665On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed.
- 616522Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
- 616508Special field action regarding revised waranty information.
- 613621Information regarding pump alignment tools. **Mr
- 613340Experiencing a rapping or clanging noise when the steering wheel IS turned rapidly or when turning on a bumpy road surface.
- 613023This bulletin contains service tips when servicing any brake related roughness / pull concerns.
- 612203Information regarding the new transmission cooler flusher- service tip. *Mjs
- 608921Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock.
- 608431Information on the new flush and fill tool available through rotunda.
- 607372Information regarding transfer case rear housing and driveshaft replacement.
- 606508Conditions with the brake lamps inadvertently disabling the brake shift interlock.
- 606460Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump.
- 606420Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year.
- 606419Subject regarding door trim panel replacement - service tip.
- 605573Subject regarding a new service center support that uses a thrust bearing (#3 and #4) in place of thrust washers has been released.
- 605562Subject regarding the availability of hub-mount brake rotor machining equipment.
- 604059Ford motor company has released a new electrical grease ( F8AZ - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals.
- 603724Mass air flow (maf)- sensor contamination- service tip.
- 603717Concerns with front drive axle fluid may leak out of the vent under some driving modes on some vehicles.
- 603695Experiencing a " buzzing " or " rattling " noise from the exhaust system.
- 601341Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio.
- 601312Information on a buzzing or rattle noise from the exhaust system.
Every Ford Aerostar model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.