2009 Volvo S40
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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These records cover every 2009 Volvo S40. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
3 recalls name the 2009 Volvo S40. Newest first.
Volvo IS recalling certain passenger vehicles equipped with power front passenger seats. the front seat rail's detection system was manufactured incorrectly and may permit the passenger to forward the seat beyond the intended maximum.
Risk and remedy
Risk
Positioning of the seat beyond the intended maximum can cause increased risk of injury to the passenger in the event of a crash.
Remedy
Dealers will inspect the front power seat stops for both front seats for the presence of an "end stop" and repair the vehicles as necessary free of charge. the safety recall began on december 23, 2010. owners may contact volvo at 1-800-458-1552 or at customercare@volvoforlife.com.
Volvo IS recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.
Risk and remedy
Risk
An overheated battery could lead to a fire.
Remedy
Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit IS affected. the unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. this service will be performed free of charge. the safety recall began on november 18, 2010. owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.
Volvo IS recalling my 2008-2009 vehicles. a section of the power steering return line hose was not properly vulcanized (cured) and does not meet specifications. if the power steering return hose fails, a sudden rupture of the hose can occur.
Risk and remedy
Risk
This can result in a rapid drainage of the power steering fluid in the system and a complete loss of power assistance, increasing the risk of a crash.
Remedy
Dealers will inspect and replace the steering return line hose assembly free of charge. the recall began on august 13, 2008. owners may contact volvo at 1-800-458-1552.
Owner complaints
10 complaints3 involved a fire
What owners report most
Latest complaints
- Unknown or other
I purchased the 2009 Volvo on 10/5 at M&M Auto Sales LLC and on 10/9 at 6:20 am my vehicles check engine light turned on and a transmission service urgent light turned on. On 10/11 I went to AAMCO and they informed me that the transmission needed repairs costing up to 4k. When I purchased the car…
I purchased the 2009 Volvo on 10/5 at M&M Auto Sales LLC and on 10/9 at 6:20 am my vehicles check engine light turned on and a transmission service urgent light turned on. On 10/11 I went to AAMCO and they informed me that the transmission needed repairs costing up to 4k. When I purchased the car the dealership disclosed to me that the vehicle is in perfect condition. As of 10/21 I went to a Mechanic Shop called Pegoraro and ran a full auto diagnostic on the vehicle. With repairs on the vehicle costing $12,433.03 which involve fixes to the Timing Belt, Cooling System Fluid Exchange, Drive Belt Tensioner/Idle Assembly, Automatic Transmission Assembly, Remove and Install, Brake Fluid Exchange, and Lastly Disc Brake Pads, Rotors and Calipers (Rear). Obviously the vehicle isn't in "perfect condition". After getting this diagnostic I was informed that the vehicles Odometer has been tampered with as well as a bunch of other codes have been turned off before I purchased this vehicle. I just want a refund for this vehicle and to take my business elsewhere.
- Power train
Replacement of cv joints- october 2018 my vehicle was diagnosed with leakage from the cv joints which splattered all underneath my vehicle. My vehicle only had 69,000 miles. The technician stated that they should not have been a problems with so few miles. He stated that my vehicle's steering…
Replacement of cv joints- october 2018 my vehicle was diagnosed with leakage from the cv joints which splattered all underneath my vehicle. My vehicle only had 69,000 miles. The technician stated that they should not have been a problems with so few miles. He stated that my vehicle's steering would have been compromised if they had failed and cause damage to my engine. I travel 1 hour one daily to work. It could have caused a potential accident if it hadn't been diagnosed in time. It has been since then repaired.
- Electrical system · Exterior lighting
Headlight wiring- made an attempt to change light bulbs for headlamps. covering around electrical wiring harness which connect to headlight crumbled in my hands and electrical wiring IS exposed. Worries that this may be potential fire hazard to my vehicle and myself. My vehicle was stationary in my driveway.
- Fuel/propulsion system · Power train · Unknown or other
Improper draining route which in result causes mold and damage to floor mats and seat cushions in rainy weather. transmission fluid has higher acidity levels. Coolant regularly falls below minimum level required.
- Suspension
Both front wheel bearings needed to be replaced within 1 year of each other. Vehicle IS not driven over rough terrain or pot holes.
- Power train
TL* the contact owns a 2009 volvo S40. While driving approximately 25 mph, the accelerator pedal was depressed, but the vehicle failed to accelerate. The vehicle independently decelerated and stalled. The vehicle was towed to a dealer where it was diagnosed that the transmission fuel line was…
TL* the contact owns a 2009 volvo S40. While driving approximately 25 mph, the accelerator pedal was depressed, but the vehicle failed to accelerate. The vehicle independently decelerated and stalled. The vehicle was towed to a dealer where it was diagnosed that the transmission fuel line was fractured. The transmission fuel line and the transmission fluid were replaced. The manufacturer was notified of the failure. The approximate failure mileage was 65,000.
- Tires · Wheels
Tire pressure monitoring system (TPMS) failure which almost resulted in a crash at high speed. TPMS air stem broke while driving. the TPMS then fell into the tire, leaving the air stem hole wide open, which resulted in rapid deflation of the tire. operator of the vehicle was able to barely keep…
Tire pressure monitoring system (TPMS) failure which almost resulted in a crash at high speed. TPMS air stem broke while driving. the TPMS then fell into the tire, leaving the air stem hole wide open, which resulted in rapid deflation of the tire. operator of the vehicle was able to barely keep control of the vehicle and bring it safely to a stop; tire was completely destroyed - nothing but the wheel rim was left. mechanic / recovery personnel with tow truck said it was a minor miracle that an accident/ crash was avoided. when reported to volvo, no support or action taken on their part. then experienced a second TPMS failure approximately 7 months later, while driving the vehicle at 30 mph on the way home; tire was flat and mechanic said tire needed to be replaced as it was driven while deflated. again reported failure to volvo dealer, and this time they did listen to my complaint as another owner reported same problem. volvo determined that the TPMS air stem was unable to withstand normal driving conditions, and becoming brittle and breaking, and subsequently causing rapid loss of air in the tire, and dangerous situation if failure occurred while driving the vehicle. volvo replaced all four TPMS on vehicle and reimbursed me for the tires that were destroyed because of the TPMS failures. volvo dealer sent out email notifying owners of all us spec volvo model years 2004 through model year 2011 (production week 40 calendar year 2010), except the XC90 model, about the TPMS problem and recommended they be checked. I am surprised and disappointed with volvo, because a TPMS failure at high speed IS very likely to cause an accident and death. a safety recall should have been done by now. *tr
- Engine and engine cooling
My wife was driving home from a grocery store 3 miles away. A quarter mile from the house she noticed a burning smell. She thought it was from the outside since brush fires are common around south fl. She parked onto our driveway and noticed smoke rising from around the hood. She took the key off…
My wife was driving home from a grocery store 3 miles away. A quarter mile from the house she noticed a burning smell. She thought it was from the outside since brush fires are common around south fl. She parked onto our driveway and noticed smoke rising from around the hood. She took the key off of the ignition and the engine kept running. She called the fire department while a neighbor helped and opened the hood. Immediately smoke started billowing and they observed fire in the engine.two fire engines showed up and contained the fire before doing any further damage. most of the visible damage IS between the air intake manifold and the air filter housing. on that drive no warning lights came on, the car radio was working my wife said it was uneventful until the she noticed the smoke. My wife was scared and stressed beyond from what she had to go through. the cars warning system did not work, there was severe failure for this to happen on a 4 yr old car. I called the local volvo dealer and the rep I spoke with was totally unhelpful and did not offer anything. I contacted the volvo customer service and so far I have gotten a couple of emails .
- Engine
My wife was driving home from a grocery store 3 miles away. A quarter mile from the house she noticed a burning smell. She thought it was from the outside since brush fires are common around south fl. She parked onto our driveway and noticed smoke rising from around the hood. She took the key off…
My wife was driving home from a grocery store 3 miles away. A quarter mile from the house she noticed a burning smell. She thought it was from the outside since brush fires are common around south fl. She parked onto our driveway and noticed smoke rising from around the hood. She took the key off of the ignition and the engine kept running. She called the fire department while a neighbor helped and opened the hood. Immediately smoke started billowing and they observed fire in the engine.two fire engines showed up and contained the fire before doing any further damage. most of the visible damage IS between the air intake manifold and the air filter housing. on that drive no warning lights came on, the car radio was working my wife said it was uneventful until the she noticed the smoke. My wife was scared and stressed beyond anything from what she had to go through. the cars warning system did not work, there was severe failure for this to happen. A 4 yr old car should not have failed this way. I called the local volvo dealer and the rep I spoke with was totally unhelpful and did not offer anything. I contacted the volvo customer service and so far I have gotten a couple of emails . *tr
- Service brakes, hydraulic
New 2009 volvo S40 sedan brake fire 1. vehicle was driven 3 miles from a high school parking lot to the owner's home. 2. there was a fire between the brake pad and the rotor in the rear passenger side wheel well. 3. the rotor, brake caliper and brake pads were replaced. *Tr
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11007925Information about valid Software partnumbers to order and download Software for "PDS" Pre-Delivery Service
- 10249191This is a Technical Journal: 12V Battery Testing Method
- 10241661Complimentary upgrade c00009 description.
- 10241651Rubber cushion
- 10234826Left front LED flickers after turning car off
- 10234675SiriusXM Tuner Replacement Process
- 10219421Engine Control Module (EMS) Software (MSW) Information August 2022; Improvement List (Change Log) - US21+OBD22 (13L VGT, TC) And US17+OBD22 (11L) Emissions
- 10219302Part information for AMT input shaft repair kits and the shim kit that is required for repair.
- 10213885The Deutronic DBL-1200 is an advanced battery maintainer/charger with the flexibility to be updated as products and repair methods evolve.
- 10213883ICUP/Google Built-In Diagnostic Operations
- 10213882Battery Charger/maintainer requirement
- 10212892Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
- 10212891VIDA QR Scanner Mobile App
- 10205650News Letter 69
- 10203167Volvo Chassis 2008 And Up LED Headlight Conversion Programming Procedure
- 10188881Volvo?s Warranty Department tracks Retailer warranty spending by utilizing the Warranty Retailer Counseling Process (WRCP). The WRCP is used to gauge individual retailer performance on objective measures over time. By setting clear performance expectations and parameters and assisting retailers in focusing on individual processes and procedures, all retailers are provided with adequate tools to help achieve the ultimate goal of qualifying for self-authorization status.
- 10182703This is a Technical Journal: It has been noticed on requested materials that PAS sensors are analyzed without finding any fault on the parts. As a help to the troubleshooting on parking assistance system, we have developed some points of possible actions in case of problems. False detection may be caused by various reason explained in this Technical Journal.
- 10181041Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a timely manner. Tools are classified as mandatory because associated repairs and/or diagnostics cannot be completed properly without them.
- 10179681This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
- 10178520This is a Service Manager Bulletin: Volvo Lithium-ion Hybrid Battery Packs shipping and handling to Volvo Reman
- 10178516This is a Service Manager Bulletin: Volvo Lithium-ion Hybrid Battery Packs shipping and handling to Volvo Reman
- 10178503Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a timely manner. Tools are classified as mandatory because associated repairs and/or diagnostics cannot be completed properly without them.
- 10177386Service Manager Bulletin: Vehicle Type and Platform Information
- 10173760This is a Service Manager Bulletin: Service 2.0 Software & Total Upgrade Reminder
- 10171676Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a timely manner. Tools are classified as mandatory because associated repairs and/or diagnostics cannot be completed properly without them.
- 10170147Service Manager Bulletin TITLE : Service Action Notification Re - Mails GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Product Safety & Compliance United States and Canada 00 325 REFERENCE BULLETINS : DATE : SMB00 - 323 and SMB00 - 323A YEAR MONTH DAY SERVICE SERVICE WARRANTY 2013 02 15 MANAGER WRITER ADMINISTRATOR Service Personnel : Read and initial Page 1 of 1 Volvo monitors completion rates for all service actions and will complete notification re - mails to vehicle owners when necessary . Listed below are the latest notification re - mails . Please refer to SMB 00 - 323 and SMB 00 - 323A for information on how and where to find the related Service Action documents in VRC2 and TIE . FEBRUARY RE - MAILS Action Description # of Re - Mails Service Campaign 236 Washer Reservoir Sensor Canada ? 295 Recall 129 Brake Vacuum Pump U.S . ? 3,430 Recall 245 Replace Fuel Lines U.S . ? 48 MARCH RE - MAILS Action Description # of Re - Mails Recall 246 Inspect P / S Return Hose U.S . ? 1,367 Recall 246 Inspect P / S Return Hose Canada ? 95 Recall 251 Inspect Underbody Coating Canada ? 54 Recall 255 TCM Software Upgrade U.S . ? 499 Recall 256 TPMS Warning Message U.S . ? 123 Please be prepared to accommodate vehicle owners that may contact you regarding these actions . ? Fixed Right ? First Time ? Produced in the USA and available as an electronic document . Hard copy documents are printed in USA on recycled paper containing a minimum of 50 % wastepaper and 10 % post - consumer waste . 2013 VOLVO CARS OF NORTH AMERICA , LLC
- 10169394This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other control modules in the vehicle. Swapping the Driver Information Module (DIM) is strictly forbidden as the DIM it is the main carrier of the odometer function, and will, in case of swapping, result in manipulated odometer value. Service: Please do NOT swap any control modules from vehicle to vehicle for testing, unless instructed to do so in a Vehicle Report by the Technical Helpdesk
- 10169393This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other control modules in the vehicle. Swapping the Driver Information Module (DIM) is strictly forbidden as the DIM it is the main carrier of the odometer function, and will, in case of swapping, result in manipulated odometer value. Service: Please do NOT swap any control modules from vehicle to vehicle for testing, unless instructed to do so in a Vehicle Report by the Technical Helpdesk
- 10169391Software Installation Policy changes.
- 10169389This is a Service Manager Bulletin: Technician Skillset Requirments
- 10169388This is a Technical Journal: This Journal is a guide for performing Software Downloads. Service: *See guide updated Oct. 12, 2016 for relevant P5/SPA Software Download information: P5_SPA_SW_Guide.pdf See VIDA Software tab for all other vehicles.The attached checklists can be used for restoring customer settings, where applicable.
- 10169036Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality repairs in a timely manner. Tools are classified as mandatory because associated repairs and/or diagnostics cannot be completed properly without them.
- 10169030This is a Technical Journal: Oil in cooling system. New cleaning method developed.
- 10169022This is a Technical Journal: In case of complaint of Noise, some "tools" have been created to help you to do a better and more precise fault tracing
- 10169021Service Manager Bulletin TITLE : Service Action Notification Re - Mails GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : Product Safety & Compliance United States and Canada 00 325 REFERENCE BULLETINS : DATE : SMB00 - 323 and SMB00 - 323A YEAR MONTH DAY SERVICE SERVICE WARRANTY 2013 02 15 MANAGER WRITER ADMINISTRATOR Service Personnel : Read and initial Page 1 of 1 Volvo monitors completion rates for all service actions and will complete notification re - mails to vehicle owners when necessary . Listed below are the latest notification re - mails . Please refer to SMB 00 - 323 and SMB 00 - 323A for information on how and where to find the related Service Action documents in VRC2 and TIE . FEBRUARY RE - MAILS Action Description # of Re - Mails Service Campaign 236 Washer Reservoir Sensor Canada ? 295 Recall 129 Brake Vacuum Pump U.S . ? 3,430 Recall 245 Replace Fuel Lines U.S . ? 48 MARCH RE - MAILS Action Description # of Re - Mails Recall 246 Inspect P / S Return Hose U.S . ? 1,367 Recall 246 Inspect P / S Return Hose Canada ? 95 Recall 251 Inspect Underbody Coating Canada ? 54 Recall 255 TCM Software Upgrade U.S . ? 499 Recall 256 TPMS Warning Message U.S . ? 123 Please be prepared to accommodate vehicle owners that may contact you regarding these actions . ? Fixed Right ? First Time ? Produced in the USA and available as an electronic document . Hard copy documents are printed in USA on recycled paper containing a minimum of 50 % wastepaper and 10 % post - consumer waste . 2013 VOLVO CARS OF NORTH AMERICA , LLC
- 10168247VOLVO CARS SERVICE AND PARTS BUSINESS Service Manager Bulletin TITLE : Workshop Systems Requirements and Guidelines VIDA in 2015 , Peer - to - Peer Infrastructure GROUP : NO : ISSUING DEPARTMENT : CAR MARKET : United States and Canada 00 337 REFERENCE BULLETINS : DATE : YEAR MONTH DAY SERVICE SERVICE WARRANTY 2015 01 19 MANAGER WRITER ADMINISTRATOR Service Personnel : Read and initial Page 1 of 17 ? Right first time in Time ? Produced in the USA and available as an electronic document . Hard copy documents are printed in USA on recycled paper containing a minimum of 50 % wastepaper and 10 % post - consumer waste . 2015 VOLVO CARS OF NORTH AMERICA , LLC Service Manager Bulletin 00 - 337 Page 2 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 3 of 17 Service Manager Bulletin 00 - 337 Page 4 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 5 of 17 Service Manager Bulletin 00 - 337 Page 6 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 7 of 17 Service Manager Bulletin 00 - 337 Page 8 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 9 of 17 Service Manager Bulletin 00 - 337 Page 10 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 11 of 17 Service Manager Bulletin 00 - 337 Page 12 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 13 of 17 Service Manager Bulletin 00 - 337 Page 14 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 15 of 17 Service Manager Bulletin 00 - 337 Page 16 of 17 2015 - 01 - 19 Service Manager Bulletin 00 - 337 2015 - 01 - 19 Page 17 of 17
- 10168245This is a Technical Journal: In case of complaint of Noise, some "tools" have been created to help you to do a better and more precise fault tracing
- 10167953Software Installation Policy changes.
- 10167952Descripition of Goodwill Policy and Guidelines.
- 10167907This is a Service Product Journal: VIDA will not support Windows 8.1 after June 30th 2017
Every Volvo S40 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.