2024 Ford Bronco Sport
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Ford › Bronco Sport › 2024
These records cover every 2024 Ford Bronco Sport. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
8 recalls name the 2024 Ford Bronco Sport. Newest first.
Ford Motor Company (Ford) is recalling certain 2021-2026 Bronco Sport and 2022-2026 Maverick vehicles. The front lower control arm ball joints may have been incorrectly installed or incorrectly repaired at the vehicle assembly plant, allowing the control arm to disconnect from the front wheel knuckle.
Risk and remedy
Risk
A detached control arm can cause a loss of vehicle control, increasing the risk of a crash.
Remedy
Owners are advised not to drive their vehicles until the remedy is completed. Dealers will inspect and repair the front lower control arm ball joints as necessary, free of charge.Owner notification letters were mailed September 2, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S36. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on May 29, 2026.
Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.
Risk and remedy
Risk
An electrical short circuit can increase the risk of a fire.
Remedy
Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated December 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2020-2022 Escape vehicles equipped with 1.5L engines. A fuel injector may crack and leak fuel inside the engine compartment.
Risk and remedy
Risk
A fuel leak in the presence of an ignition source, such as hot engine or exhaust components, can increase the risk of a fire.
Remedy
Dealers will update the engine control software. In addition, dealers will replace the high-pressure fuel rail assembly and fuel injectors, free of charge. As an interim repair, dealers will update the engine control software, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed August 29, 2025. Second letters will be sent once the final remedy is available, anticipated in July 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S76. This recall expands and replaces previous recall numbers 22V-859, 24V187, and 25V165. Vehicles previously remedied under 22V-859, 24V187, and 25V165 will need to have the new final remedy performed once it is available.
Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020-2021 EcoSport, Expedition, Navigator, 2020-2022 Escape, F-250 SD, Corsair, 2020-2023 Aviator, Transit, 2020-2024 Explorer, 2021-2024 Bronco Sport, and 2022-2024 Maverick vehicles. A…
Risk and remedy
Risk
A rearview camera that displays a blank image can reduce the driver's view behind the vehicle. A rearview image that continues to be displayed after the vehicle is shifted out of reverse may distract the driver. Both of these situations can increase the risk of a crash.
Remedy
Dealers will update the rearview camera software, free of charge. Owner notification letters were mailed September 4, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S72.
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2022-2023 Maverick vehicles previously repaired incorrectly under recall number 24V-267. The body and power train control modules may fail to detect a change in the 12-volt battery state of charge.
Risk and remedy
Risk
An undetected low battery charge can result in a loss of electrical accessories such as hazard lights, or cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will recalibrate the body control module and power train control module, free of charge. Owner notification letters were mailed April 23, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S26.
Ford Motor Company (Ford) is recalling certain 2024 Bronco Sport vehicles. The body and power train control modules may fail to detect a change in the 12-volt battery state of charge.
Risk and remedy
Risk
An undetected low battery charge can result in a loss of electrical accessories such as hazard lights, or cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will update the body control module and powertrain control module software, free of charge. Owner notification letters were mailed October 23, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S60. Vehicles in this recall that were previously recalled for the same issue under 24V-267 will need to have the new remedy performed.
Ford Motor Company (Ford) is recalling certain 2023-2024 Maverick, Ford Bronco Sport, and Mustang Mach-E vehicles. The front windshield wiper motor may become inoperative, causing the wipers to fail.
Risk and remedy
Risk
Inoperative windshield wipers can reduce visibility in certain conditions, increasing the risk of a crash.
Remedy
Dealers will inspect and replace the windshield wiper motor as necessary, free of charge. Owner notification letters were mailed on December 6, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S51.
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco Sport and 2022-2023 Maverick vehicles. The body and power train control modules may fail to detect a change in the 12-volt battery state of charge.
Risk and remedy
Risk
An undetected low battery charge can result in a loss of electrical accessories such as hazard lights, or cause a loss of drive power, increasing the risk of a crash.
Remedy
Dealers will recalibrate the body control module and power train control module, free of charge. Owner notification letters were mailed on June 4, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S24.
Owner complaints
115 complaints5 involved a crash7 involved a fire2 injuries
What owners report most
Latest complaints
- Engine · Fuel/propulsion system · Power train
The vehicle shut off and lost power while I was driving this July. It happened while I was in the turning lane, about to turn onto the interstate. There were no warning lights on the dashboard, so I had no indication of an issue or any forewarning that the vehicle would shut off. When it shut…
The vehicle shut off and lost power while I was driving this July. It happened while I was in the turning lane, about to turn onto the interstate. There were no warning lights on the dashboard, so I had no indication of an issue or any forewarning that the vehicle would shut off. When it shut off, it then restart but would not allow me to use the gas. The engine and battery light came on. Had I made it onto the highway and had the vehicle shut off, the situation could have been significantly more dangerous. Luckily the cars behind me were paying attention and able to swerve around my sporadic spot without any warning from a brake light. I had the vehicle towed to Ford for repair. They said it was an issue with the fuel tank sensor and they repaired it. The exact same thing happened again, less than two months later in early September, this time while I was in the middle of a busy intersection. Again the car behind me slammed on his brakes and I flipped on my hazards and inched slowly to a safe spot. The same lights came on, but when I turned the car off and back on, all the lights were off. Ford replaced the fuel line, but they haven’t been able to find what caused it to shut off or recreate the issue.
- Unknown or other
Leaking inside car onto floor in front of front of passenger seat and back floor behind passenger seat. Caused very strong odor throughout car, and caused anything inside car to also have a bad smell.
- Engine
Recall taking too long and over a year😢
- Engine
2024 Bronco sport outer banks, exhaust fumes leaking the cabin when remote started or sitting idle at a stop. Also a loud rattle when the vehicle is running from the exhaust.
- Power train
On Sunday XXX I left my property at [XXX] and at the first stop sign, I braked but the vehicle accelerated causing me to jam the breaks and the engine immediately died. After restarting, and in drive at the stop sign, the vehicle accelerated on its own with my foot on the break, I jammed the breaks…
On Sunday XXX I left my property at [XXX] and at the first stop sign, I braked but the vehicle accelerated causing me to jam the breaks and the engine immediately died. After restarting, and in drive at the stop sign, the vehicle accelerated on its own with my foot on the break, I jammed the breaks and the engine again quit. In this fashion, I returned the vehicle to my property and then had it towed to Palm Coast Ford: [XXX], s [XXX]. When loading the vehicle for towing, the vehicle even though “in neutral” as indicated on the dash, was in gear also causing a safety issue for the tow driver and myself. Note – this vehicle will not shift to neutral unless the vehicle’s engine is on. This situation was extremely dangerous and put myself and others in harm’s way. A vehicle under any circumstances should not “self-accelerate” not the engine die while in operation. A precursory review by Palm Coast Ford technicians suggested a fault with the transmission’s torque convertor preventing the vehicle shifting to neutral. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
- Fuel system, gasoline
The contact owns a 2024 Ford Bronco Sport. The contact stated that the vehicle failed to start while parked. The contact stated that while driving, the vehicle decelerated and stalled. The check engine warning light was illuminated. The failure was a recurring failure. The contact waited 20 minutes…
The contact owns a 2024 Ford Bronco Sport. The contact stated that the vehicle failed to start while parked. The contact stated that while driving, the vehicle decelerated and stalled. The check engine warning light was illuminated. The failure was a recurring failure. The contact waited 20 minutes before the vehicle operated as needed and the vehicle was driven to the dealer. The contact associated the failure with NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline). The dealer was contacted; however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was contacted by phone and made aware of the failure. The failure mileage was approximately 114,000.
- Fuel system, gasoline
The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that after the vehicle was turned off, there was an abnormal humming sound…
The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that after the vehicle was turned off, there was an abnormal humming sound coming from under the hood, with an abnormally strong fuel odor. The contact stated that the vehicle was garage-kept and that the fuel odor caused a slight lightheadedness. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 35,000.
- Engine
I own a 2024 Ford Bronco Sport equipped with the 1.5L EcoBoost 3-cylinder engine. On September 22, 2026, I remote-started the vehicle for approximately 10 minutes before leaving for work. The engine temperature reached its normal operating temperature, but the HVAC system produced no warm air even…
I own a 2024 Ford Bronco Sport equipped with the 1.5L EcoBoost 3-cylinder engine. On September 22, 2026, I remote-started the vehicle for approximately 10 minutes before leaving for work. The engine temperature reached its normal operating temperature, but the HVAC system produced no warm air even with the temperature set to 84°F/HI. I drove approximately 15 minutes to work and still had no heat. I subsequently inspected the coolant reservoir and found the coolant level to be extremely low. I added approximately one-half gallon of the correct 50/50 coolant. After adding the coolant, the vehicle produced hot air from the heater again during the drive home. After parking the vehicle, I checked the coolant reservoir again several hours later and found that the coolant level had dropped back to essentially empty. I did not observe any coolant on the ground or an obvious external leak. When I opened the coolant reservoir cap after the vehicle had been sitting for more than two hours, I heard pressure escaping from the system. The vehicle has not displayed an obvious overheating condition, and the temperature gauge has remained at its normal operating position. I have scheduled an appointment with a Ford dealer to diagnose the vehicle. I am reporting this because Ford has issued technical service bulletins concerning loss of engine coolant from a coolant-pump leak on 2021–2024 Ford Bronco Sport vehicles equipped with the 1.5L EcoBoost engine. TSB 25-2063 superseded 25-2016, and a subsequent TSB, 25-2428, superseded 25-2063. These bulletins identify coolant-pump leakage and prescribe pressure testing, cooling-system flushing, and coolant-pump replacement when the condition is confirmed. I am concerned about the rapid loss of coolant and the possibility of engine damage or an overheating event if the condition is not detected.
- Fuel system, gasoline
The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the vehicle occasionally hesitated while accelerating. The dealer was…
The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the vehicle occasionally hesitated while accelerating. The dealer was contacted and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 20,000.
- Electrical system · Engine · Service brakes
My bronco caught on fire while I was driving it down the road. It only had 40k miles on it.
- Engine and engine cooling · Power train
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving at various speeds, the vehicle lost drive power and failed to accelerate properly. The App notified the driver of the powertrain failure. The vehicle was taken to the dealer and was diagnosed with powertrain failure.…
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving at various speeds, the vehicle lost drive power and failed to accelerate properly. The App notified the driver of the powertrain failure. The vehicle was taken to the dealer and was diagnosed with powertrain failure. The dealer replaced the knock sensor approximately 5 - 6 times but the failure persisted. The vehicle was taken to a different dealer, Ed Morse Ford Sierra Vista (100 AZ-90, Sierra Vista, AZ 85635); to be diagnosed, and the knock sensor was replaced. The second dealer had also replaced the engine twice, but the failure reoccurred while driving approximately 70 MPH, and the vehicle was coasted to the side of the road. The vehicle was towed to a third dealer, Jim Click Ford (6244 E 22nd St Tuscan AZ 85711). The dealer diagnosed that the fuel system and computer calibration had not been completed and corrected the issue. The following day, the powertrain failure reoccurred, and the vehicle was towed back to the third dealer. The contact was informed that the knock sensors and the powertrain control module needed to be replaced; however, the vehicle was still not running properly, and the dealer replaced the engine again. The vehicle was returned to the owner, and the powertrain failure reoccurred, and the vehicle was taken to the fourth dealer, Fairway Ford (2323 Laurens Rd, Greenville, SC 29607), who replaced the same parts as the third dealer. However, shortly after retrieving the vehicle, the engine lost drive power again. The dealer was contacted, and the dealer then referred the contact to another dealer. After speaking with the manufacturer several times, the contact reached out to the dealer and was informed that the manufacturer instructed the dealer not to make any additional repairs to the vehicle even though the vehicle had an extended warranty. The manufacturer was made aware of the issue and opened a case. The failure mileage was approximately 111,000.
- Power train › Driveline › Differential unit · Tires
The contact owns a 2024 Ford Bronco Sport. The contact stated that while visiting Florida, the vehicle developed a flat tire. The contact stated that one month later the failure reoccurred. The vehicle was taken to a dealer to be diagnosed, and the contact was informed that the differential was…
The contact owns a 2024 Ford Bronco Sport. The contact stated that while visiting Florida, the vehicle developed a flat tire. The contact stated that one month later the failure reoccurred. The vehicle was taken to a dealer to be diagnosed, and the contact was informed that the differential was damaged after the dealer had installed an incompatible tire on the vehicle. The dealer confirmed that the failure was caused by the mismatched tire installed on the vehicle. The contact was informed that all four tires needed to be replaced and the differential also needed to be replaced. The manufacturer was notified of the failure. The differential failure was addressed; however, the tires were not replaced because the contact stated that the mismatched tire installation was a dealer error.
- Engine · Power train
Unresolved/unrepairable safety recall Engine RPM's revving abnormally high without corresponding acceleration; extremely slow and delayed acceleration. Sudden and unexpected jolts or surge of power following periods of inadequate acceleration. Significant difficulty safely accelerating and merging…
Unresolved/unrepairable safety recall Engine RPM's revving abnormally high without corresponding acceleration; extremely slow and delayed acceleration. Sudden and unexpected jolts or surge of power following periods of inadequate acceleration. Significant difficulty safely accelerating and merging onto a freeway. Loss or lack of expected power when accelerating. Rattling and vibrating at the front of the vehicle when it is hot outside or car is hot. Inaccurate fuel gauge at times when hot All concerns above have been discussed and worked on by Walnut Creek Ford Service Center, California. I was told that the recall remedy is not ready, to drive the car in Sport Mode and that they lowered power in the fuel area. The safety recall concerns me due to the risk of fire and the lack of acceleration is definitely a hazard on the road. There were no warning lights, only the feel of the loss of acceleration. Copies of all documents and service records have been sent for a formal complaint to the NHTSA. They will not be uploaded to this complaint.
- Power train
I am experiencing severe drivetrain binding and violent shuddering/chatter from the Rear Drive Unit (RDU) during low-speed turns in both directions. The vehicle hesitates and can stop violently on its own while turning. When the vehicle is parked and shut off, it also violently jerks backward…
I am experiencing severe drivetrain binding and violent shuddering/chatter from the Rear Drive Unit (RDU) during low-speed turns in both directions. The vehicle hesitates and can stop violently on its own while turning. When the vehicle is parked and shut off, it also violently jerks backward, indicating the RDU is binding and storing mechanical tension. This is a significant safety hazard. The symptoms match the current Ford Technical Service Bulletin TSB 26-2328 (Chatter/Shudder During Low Speed Turning Events), which supersedes earlier bulletins including 26-2194 and 25-2351. I first reported the RDU issue along with a rear brake noise at the dealership and provided the relevant TSB numbers. The dealership stated the RDU was fine, performed only the brake TSB, and attributed the shudder to the brakes. After the vehicle was released, the RDU symptoms returned approximately 100 times worse within two days. On the return visit the dealership said they could not reproduce the concern and initially documented it as “just a noise.” I have repeatedly asked Ford (case management and Business Operations) whether the vehicle is considered safe to drive or sell in its current condition. I have not received a clear written answer. The original dealership has also refused to give a direct safety answer. I am requesting that this safety-related RDU condition be properly investigated and repaired.
- Electrical system · Engine · Fuel/propulsion system
I purchased a new 2024 Ford Bronco Sport on XXX from Sayville Ford in [XXX]. They failed to disclose an unremedied safety recall (24V-267) on the vehicle that was issued on XXX and still sold me the vehicle. When I went back to them after seeing that there was a recall on the car, they denied the…
I purchased a new 2024 Ford Bronco Sport on XXX from Sayville Ford in [XXX]. They failed to disclose an unremedied safety recall (24V-267) on the vehicle that was issued on XXX and still sold me the vehicle. When I went back to them after seeing that there was a recall on the car, they denied the existence of the recall despite me showing them the recall notice on both the NHTSA and Ford websites. Last year there was another safety recall for leaking fuel injectors (25V-467) that I brought my car in for service, and they claimed to have done a software fix. Upon checking the recall checked on the NHTSA website (6 months after service) it lists that the safety recall work was never performed, despite the dealership keeping my car for the entire day and telling me the work was performed. This dealership has been evasive and deceptive when I have confronted them about these issues and should be examined and fined for their practices. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
- Structure › Body › Hood
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, the hood independently unlatched and flew open. The front windshield was cracked, and other damage to the vehicle was sustained. The vehicle was taken to the dealer; however, the failure was…
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed, the hood independently unlatched and flew open. The front windshield was cracked, and other damage to the vehicle was sustained. The vehicle was taken to the dealer; however, the failure was not duplicated. The contact stated that the failure was a known failure with similar vehicles. The manufacturer was made aware of the failure, and a case was filed. The contact was informed that an inspector had inspected the vehicle. The contact was informed that the failure was not a manufacturer defect and the case was denied. The failure mileage was approximately 31,000.
- Unknown or other
I am reporting ongoing infotainment and electrical failures in two 2024 Ford Bronco Sport vehicles (same trim), unresolved after two years of ownership on both. Apple CarPlay/Android Auto frequently freezes, disconnects, or becomes unresponsive while driving, forcing the driver to interact with the…
I am reporting ongoing infotainment and electrical failures in two 2024 Ford Bronco Sport vehicles (same trim), unresolved after two years of ownership on both. Apple CarPlay/Android Auto frequently freezes, disconnects, or becomes unresponsive while driving, forcing the driver to interact with the screen to restore functionality — a distraction hazard that can cause loss of navigation or hands-free operation while driving, increasing collision risk. Recovery often requires powering the vehicle off for several minutes. The center display screen also becomes hot to the touch during normal use, and the wireless charging pad overheats connected phones after 10–30 minutes, suggesting a hardware thermal design defect, not a software/app compatibility issue. Both vehicles have been to the dealership multiple times; only brief diagnostic scans were performed, with no reproduction of the overheating and no repair. Staff repeatedly claim they are "waiting on an iOS update," which does not explain hardware symptoms like screen heat or the multi-minute power-cycle required. Ford's 2025–2026 Bronco Sport received major hardware/software upgrades (larger screens, updated SYNC, standard wireless CarPlay), consistent with a redesign — leaving 2024-and-earlier owners stuck with hardware Ford has since replaced, with no recall or retrofit offered. Separately, Ford's July 2025 recall (25S76) for cracked fuel injectors/underhood fire risk on 2021–2024 Bronco Sport has only received an interim software alert update; the permanent hardware fix remains incomplete. This pattern of infotainment instability, overheating, and an unresolved fire-risk recall reflects unaddressed hardware/design defects warranting investigation.
- Fuel/propulsion system
On August 10, 2026, I conducted a recall search on NHTSA website for my 2024 Bronco Sport Big Bend edition. The search showed the following recall : JUL 16, 2025 Manufacturer Recall Number 25S76 NHTSA Recall Number 25V467 Recall Status Recall Incomplete, remedy not yet available Summary ON YOUR…
On August 10, 2026, I conducted a recall search on NHTSA website for my 2024 Bronco Sport Big Bend edition. The search showed the following recall : JUL 16, 2025 Manufacturer Recall Number 25S76 NHTSA Recall Number 25V467 Recall Status Recall Incomplete, remedy not yet available Summary ON YOUR VEHICLE THERE IS A POSSIBILITY THAT A FUEL INJECTOR MAY CRACK, WHICH MAY RESULT IN FUEL ACCUMULATING ON THE TOP OF THE ENGINE. Safety Risk LIQUID FUEL AND OR FUEL VAPOR THAT ACCUMULATES NEAR A HOT SURFACE, SUCH AS HOT ENGINE OR EXHAUST COMPONENTS MAY IGNITE RESULTING IN AN UNDER-HOOD FIRE, INCREASING THE RISK OF INJURY. Remedy PARTS ARE NOT CURRENTLY AVAILABLE. FORD MOTOR COMPANY IS WORKING TO PROVIDE PARTS FOR THIS REPAIR. WHEN THE REMEDY BECOMES AVAILABLE, FORD MOTOR COMPANY WILL NOTIFY YOU VIA MAIL TO SCHEDULE A SERVICE APPOINTMENT WITH YOUR DEALER FOR REPAIRS TO BE COMPLETED FREE OF CHARGE. Ford Motor Company has had more than a year to identify and implement a solution to address the above-mentioned recall. As a Ford consumer, I believe this issue should have been treated as a higher priority, particularly given the amount of time that has passed since the original recall was issued. I understand that developing a safe and effective solution can take time; however, waiting more than a year without a resolution is unacceptable. As a consumer, I expect Ford Motor Company to take this matter seriously and provide a timely solution to affected customers.
- Unknown or other
My car began experiencing overheating and kept disabling 4WD while I was driving, smoke began to come out of the front hood and tailpipe. Took to repair shop and they stated my transfer case and harness was burned completely with unknown reason why this could occur. I see there is a recall for other bronco models for the same exact issue
- Service brakes
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving at an undisclosed speed and making a right turn, there was an abnormal sound coming from the rear of the vehicle. The vehicle remained at the residence. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 200.
- Fuel system, gasoline
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving approximately 30-60 MPH, the accelerator pedal was depressed; however, the vehicle shuddered and stalled. No warning lights were illuminated. The vehicle was taken to a dealer to be diagnosed; however, the cause of the…
The contact owns a 2024 Ford Bronco Sport. The contact stated that while driving approximately 30-60 MPH, the accelerator pedal was depressed; however, the vehicle shuddered and stalled. No warning lights were illuminated. The vehicle was taken to a dealer to be diagnosed; however, the cause of the failure was not yet determined. The vehicle was not repaired. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 15,000.
- Fuel system, gasoline
The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted and confirmed that the part was not yet available for the recall…
The contact owns a 2024 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer was contacted and confirmed that the part was not yet available for the recall repair. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue and referred the contact to the dealer for assistance. The contact had not experienced a failure.
- Electrical system
The contact owned a 2024 Ford Bronco Sport. The contact stated that while driving into the driveway and coming to a complete stop, the contact became aware of steam coming from underneath the hood and believed that the engine was overheating. No warning light was illuminated on the instrument panel…
The contact owned a 2024 Ford Bronco Sport. The contact stated that while driving into the driveway and coming to a complete stop, the contact became aware of steam coming from underneath the hood and believed that the engine was overheating. No warning light was illuminated on the instrument panel prior to the vehicle catching on fire. The contact and his wife were inside the vehicle were in the vehicle during the failure. The driver and the passenger exited the vehicle safely. There was grey and white odorless smoke coming from the vehicle. The contact stated that the fire originated in the engine compartment. There was significant concrete damage to the driveway and a tree by the residence. The fire was extinguished by the local Fire Department. A fire report was filed but was unavailable. No police report was filed. The vehicle was destroyed. No injuries were sustained. The leasing company of the vehicle was notified of the failure. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 15,000.
- Visibility/wiper
The wiper will be on and if I turn it on high it will just be low or medium
- Engine · Fuel/propulsion system
Vehicle has had a fire recall for over one year with no remedy or fix available.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Loss of Motive Power
On January 31, 2024, The Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE24002) to investigate loss of motive power allegations in model year (MY) 2021 Ford Bronco Sport vehicles. Consumers reported a loss of engine power accompanied by complete electrical system failure either while driving…
On January 31, 2024, The Office of Defects Investigation (ODI) opened a Preliminary Evaluation (PE24002) to investigate loss of motive power allegations in model year (MY) 2021 Ford Bronco Sport vehicles. Consumers reported a loss of engine power accompanied by complete electrical system failure either while driving or after stopping at a traffic light or stop sign. The vehicles generally could not be restarted, and the incidents were commonly diagnosed by dealerships to a failed 12-Volt (12V) battery. On April 12, 2024, Ford issued safety recall 24V-267 covering 456,565 MY 2021-2024 Ford Bronco Sport and MY 2022-2023 Ford Maverick vehicles. The recall addressed loss of motive power resulting from sudden degradation of the 12V battery during the drive cycle. The recall remedy consisted of software updates to the body control module and the powertrain control module. The updated software aimed to provide warning to consumers when the battery is failing and inhibit certain vehicle functions which can lead to loss of motive power incidents. Additionally, Ford removed the existing 12V Enhanced Flooded Battery (EFB) as both a service component for the subject vehicles and original equipment for newly built Bronco Sport vehicles (during MY 2024 production), replacing it with a more robust absorbed glass mat (AGM) battery. The same AGM battery had been incorporated into Ford Maverick production in late 2022. Following recall 24V-267, ODI received loss of motive power complaints in vehicles that had previously received Ford’s software-based remedy. Consumers reported that they did not receive warnings related to the 12V battery or the vehicle’s electrical system before the loss of power. On November 15, 2024, ODI opened Recall Query (RQ24014) to assess the effectiveness of the 24V-267 recall remedy. On January 19, 2025, Ford issued recall 25V-019 covering 272,817 MY 2021-2023 Bronco Sport and MY 2022-2023 Ford Maverick vehicles. The new recall addressed the same hazard as 24V-267 but required replacement of the existing 12V battery with an AGM battery as the remedy. Ford reported that following the opening of RQ24014, it evaluated several field-returned 12V batteries, and determined that EFBs produced by battery supplier Camel potentially contained internal manufacturing defects causing loss of motive power. Ford further concluded that the software updates provided in the 24V-267 recall remedy were unable to detect battery failures quickly enough to avoid loss of motive power. Vehicles previously within the scope of recall 24V-267, but outside of the scope of recall 25V-019, are equipped with EFBs produced by a different battery supplier (Clarios). When recall 25V-019 was issued, Ford had not identified any Clarios EFBs exhibiting the same failure mode as the Camel EFBs. In light of Ford’s recall action, ODI is closing this Recall Query. The agency will continue to monitor loss of motive power complaints in Bronco Sport vehicles equipped with Clarios EFBs and reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11009564Some 2020-2024 Escape and 2021-2024 Bronco Sport vehicles may exhibit a moan noise when the vehicle is driven in reverse (R) in cold weather and/or high humidity.
- 11009190Some 2020-2024 Escape and 2021-2024 Bronco Sport vehicles may exhibit a moan noise when the vehicle is driven in reverse (R) in cold weather and/or high humidity. This may be due to the suspension sensitivity of the vehicle. To correct the condition, follow the Service Procedure to install brake pads with clips and if necessary, install the rear reinforced caliper bushings.
- 11008948While performing a transmission repair on some 2012-2024 Ford and Lincoln vehicles, a transmission seal kit may be on backorder due to supply chain interruptions. While performing a transmission repair on some 2012-2024 Ford and Lincoln vehicles, a transmission seal kit may be on backorder due to supply chain interruptions.
- 11008406On some of the affected vehicles, an intermittent open circuit at an electrical connection integrated into the fuel tank may result in an inaccurate fuel level measurement
- 11008213Some 2021-2024 Bronco Sport vehicles equipped with a 1.5L EcoBoost engine may exhibit water coolant pump leaks.
- 11007968Some 2024 Bronco Sport/Escape and 2025 Explorer vehicles may have been ordered with a DIO Securicode RKE wired keypad that requires installation and enabling by the dealer prior to delivery.
- 11007962Some 2020-2024 Escape, 2021-2024 Bronco Sport and 2022-2024 Maverick vehicles may exhibit the uncommanded locking of the driver door after the door is closed.
- 11006862Some 2019-2024 Ford and Lincoln vehicles equipped with a telematics control unit module (TCU) may exhibit the Location toggle button in the Connectivity setting menu grayed out with an inability to switch it off.
- 11006802Some 2024 Bronco Sport/Escape and 2025 Explorer vehicles may have been ordered with a DIO Securicode RKE wired keypad that requires installation and enabling by the dealer prior to delivery.
- 11006442When performing diagnosis on 2024 Bronco Sport/Escape/Corsair vehicles for a "Fuel Level Low" warning displayed in the instrument panel cluster (IPC) and an illuminated malfunction indicator (MIL) lamp with diagnostic trouble code (DTC) P1346:13 stored in the IPC and/or DTC P2068 stored in the powertrain control module (PCM) when the fuel level is not low, pinpoint test C in Workshop Manual, Section 310-01 has been updated to better identify root cause of a "Fuel Level Low" symptom.
- 11006046Certain 2024 Model Year Bronco Sport, Escape, and Explorer Keyless Entry Remote Control Replacement REASON FOR THIS SUPPLEMENT Affected Vehicle Build Dates: The build date range for the affected vehicles has been updated to include additional vehicle population. Technical Instructions: Remote control serial number identification inspection has been updated.
- 11006036Certain 2018 - 2024 Model Year Various Vehicles Update SYNC Software In all the affected vehicles, due to an error in the SYNC software, you may experience SYNC system instability concerns and/or a failure to preserve certain settings across ignition cycles. This may result in a black infotainment screen that does not affect rear view camera, incorrect language setting, erased or unsaved radio presets, and potential inability to perform software updates.
- 11005710Some 2019-2024 vehicles equipped with SYNC 3 may experience a programming Error - "INSTL_ERR12" while programming APIM using the Ford Diagnosis and Repair System (FDRS) or experience a frozen screen which says "updating system software" or no progress/response from module using the universal USB updater. This may be due to low memory in the APIM commonly occurring on software level NU5T-14G381-AB/BB. The current software level can be verified in the SYNC tab of Professional Technician System (PTS) or using the vehicle's center display screen, Settings > General > About. To correct the condition, run the universal USB updater. If unsuccessful, using the latest software version of the FDRS scan tool, run the service function "APIM - Reset the Accessory Protocol Interface Module Application" and select "Clear All User Data" option. The center display screen will reboot. As soon as the vehicle's center display screen displays the boot up logo, immediately reinsert the same universal serial bus (USB) drive that was utilized during the prior failed programming attempt.
- 11003146Some 2019-2024 vehicles equipped with SYNC 3 may experience a programming Error - "INSTL_ERR12" while programming APIM using the Ford Diagnosis and Repair System, or experience a frozen screen which says "updating system software" or no progress/response from module using the universal USB updater. This may be due to low memory in the APIM commonly occurring on software level
- 11003136Some 2020-2024 Escape/Corsair, 2021-2024 Bronco Sport/F-150, and 2022-2024 Maverick vehicles may exhibit a condition where the door(s) do not open using the exterior door handle(s). This may be due to an enabled door reinforcement inertia lock within the exterior door handle. This condition occurs when the doors are closed or opened with excessive force. To correct this condition, follow the door reinforcement inertia lock rest procedure that has been added to Section 501-14 of the Workshop Manual under General Procedures. For claiming, use causal part 78219A64.
- 11001646This article supersedes TSB 23-2307 to update the Service Procedure and vehicle model years affected. Some 2019-2020 Edge/F-150/Fusion/Continental/MKZ/Nautilus, 2019-2021 Transit Connect, 2019-2023 Mustang, 2019-2023 Ranger, 2020-2021 Expedition/Navigator, 2020-2022 Escape/Corsair/Super Duty/EcoSport, 2020-2024 Explorer/Aviator/Transit, 2021-2024 Bronco Sport, 2022-2024 Maverick vehicles with SYNC 3 may experience various SYNC performance related concerns. This may be due to the SYNC Software. To correct the condition, follow the Service Procedure to update theaccesory protocol interface module (APIM) software.
- 11001154Certain 2024 Model Year Bronco Sport, Escape, and Explorer - Keyless Entry Remote Control Replacement
- 11000733This article supersedes TSB 23-2298 to update the production fix date and parts list. Some 2021-2024 Bronco Sport vehicles equipped with a 1.5L engine built on 24-Jul-2021 and through 14-Dec-2023 may exhibit a hissing noise from rear liftgate area when driving straight between 35-50 mph (5680 km/h). This may be due to the absence of the rear floor insulator located in the spare tire compartment. To correct this condition, follow the Service Procedure to install a rear floor insulator in the spare tire compartment.
- 11000187Some 2020-2024 Escape and 2021-2024 Bronco Sport vehicles may exhibit a moan noise when the vehicle is driven in reverse (R) in cold weather and/or high humidity. Ford is aware of the concern and this condition does not affect vehicle durability and no additional diagnosis or service is required for this condition at this time. Inform customers that they can continue to drive the vehicle and engineering is currently working on a solution for this condition that is expected by the 4th quarter of 2024. Monitor OASIS for additional information and schedule service appointments for customers once the repair becomes available.
- 10253554Some 2024 Bronco Sport vehicles built on or after 11-Mar-2024 equipped with a 1.5L engine may exhibit a coolant system fill above max line by about 10 mm - 12 mm in the degas bottle with the engine cold. This was intentionally done at the assembly plant to increase cooling system pressures. If the coolant system level is over the max line by about 10 mm - 12 mm, do not remove coolant in an effort to adjust or lower the coolant level in the degas bottle.
- 10253552Various vehicles have had pinpoint tests, guided routines and the Warranty and Policy Manual recentlyupdated for diagnostics and repairs on SYNC generation 3 and later applications. When performingdiagnostics and repairs on SYNC Gen 3 or later, select the diagnostics tab and search for related symptoms,DTCs and keywords. The search results will be shown in the search results pane. Read and follow allTechnical Service Bulletins (TSB), Special Service Message (SSM)s or General Service Bulletin (GSB) first if abulletin specifically addresses the vehicle concern. If there are no messages, run the appropriate diagnosticpinpoint test found in the Workshop Manual (WSM). Follow the steps in the pinpoint test. Make sure to note thetitle of the guided routine, using the correct one for the vehicle's symptom or diagnostic trouble code (DTC) iscritical. Depending on the outcome of the pinpoint test, a repair validation code (RVC) may be generated eitherin the pinpoint test or Guided Routine. If the vehicle concern still exists after following the pinpoint tests orguided routine, then a manual RVC can be generated using the RVC Assist Form. A manual RVC can only begenerated once the above process has been followed.
- 102526322024 Escape/Bronco Sport vehicles equipped with 1.5L engines should not be taken out of transport mode before customer delivery to reduce the risk of various driving performance concerns such as: rough operation, idle quality, engine misfires, lack or loss of engine power. These conditions may occur due to carbon fouled spark plugs from repeated engine ignition starts without driving the vehicle to normal operation temperatures 179F-206F (82C-97C) during cold weather. Make sure that the vehicles in stock are in transport mode before customer delivery. Refer to the Workshop Manual (WSM), Section 419-10 Malfunction Electronic Modules > General Procedures.
- 102526312024 Escape and Bronco Sport vehicles equipped with 1.5L engines should add local fuel once the vehicle arrives at the dealership to reduce the risk of various engine performance concerns such as: rough operation, idle quality, engine misfires, lack or loss of engine power. These conditions may occur due to different fuel specifications between the manufacturing plant and the final market. Make sure that the vehicles in stock have local fuel added.
- 10252626Some 2021-2024 Bronco Sport vehicles equipped with a 1.5L EcoBoost engine may exhibit water coolant pump leaks. This may be due to contamination in the coolant system. To correct this condition and prevent recurrent water pump failures, perform a coolant system flush. Refer to the Workshop Manual (WSM), Section 303-03A Engine Cooling - 1.5L EcoBoost > General Procedures > Engine Cooling System Flushing > Steps 1-8. Then replace the coolant pump. Refer to the WSM, Section Engine Cooling - 1.5L EcoBoost > Removal and Installation. Fill and bleed the coolant system properly. Refer to the WSM, Section 303-03A Engine Cooling - 1.5L EcoBoost > General Procedures > Engine Cooling System Draining, Vacuum Filling and Bleeding. Note: Repeat steps 10-12 a total of 10 times to remove any remaining air trapped in the system.
- 10251952For 2015-2024 Ford and Lincoln vehicles equipped with turbocharged engines and customer concern of an engine oil leak, refer to Workshop Manual (WSM), Section 303-00 for oil leak inspection and testing methods. Ford has evaluated turbochargers replaced for oil leak symptoms and although oil may collect on the external surface of a turbocharger, it is extremely rare for a turbocharger assembly to be the root cause of the oil leak. Careful inspection of the turbocharger oil feed and drain tubes should be performed along with the recommended WSM procedures as needed. Warranty claims for turbocharger replacement going forward will be assessed.
- 10251934During service and repair requiring removal and replacement of a crankshaft bolt and/or crankshaft damper, achieving proper torque of the crankshaft pulley bolt is critical. Incorrect torque may allow the bolt to loosen resulting in the timing gear breaking and engine damage. Replacement of the bolt is critical to the repair and accurately following the installation procedure in the Workshop Manual (WSM) Section, 303-01 is extremely important. The bolt torque procedure can be found in the crankshaft front seal removal and installation procedure or in the engine assembly procedure.
- 10249790The Service Awareness Newsletter is an informal communication that contains information that may not be presently available in a TSB, SSM, GSB, or other electronic communication. This artile includes ifnormation on warranty, technical service tips and other service information.
Every Ford Bronco Sport model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.