2020 Chevrolet Malibu

Recalls

1 recall names the 2020 Chevrolet Malibu. Newest first.

• Seat belts › Critical fasteners

  Aug 20, 2021NHTSA 21V649000402 vehicles

  General Motors, LLC (GM) is recalling certain 2016-2021 Chevrolet Malibu and 2019-2021 Cadillac XT4 vehicles. The rear seat belt retractors may be improperly secured with loose or missing fasteners.

  Risk and remedy

  Risk

  An improperly secured seat belt retractor may not function properly in a crash, increasing the risk of injury.

  Remedy

  Dealers will inspect and tighten the rear seat belt retractors, as necessary, free of charge. Owner notification letters were mailed on September 17, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020 and Cadillac customer service at 1-800-458-8006. GM's number for this recall is N212333380.

  Full recall details →

Owner complaints

What owners report most

1. Engine60
2. Power train59
3. Electrical system57
4. Unknown or other45
5. Service brakes43
6. Vehicle speed control18
7. Steering16
8. Fuel/propulsion system14
9. Service brakes, hydraulic6
10. Air bags4

Latest complaints

• Oct 29, 2026MO
  Engine · Power train · Service brakes

  I got the engine light ON on dashboard! I need someone to check out for me, please. Thank you

• Oct 19, 2026IN
  Unknown or other
  The back up camera randomly fails. There appears to be no rhyme or reason to it. It will work completely fine for days sometimes weeks and the all of a sudden it will only show a black screen that states system failure. Sometimes it will remain in system failure or a day or a week, its completely…

  The back up camera randomly fails. There appears to be no rhyme or reason to it. It will work completely fine for days sometimes weeks and the all of a sudden it will only show a black screen that states system failure. Sometimes it will remain in system failure or a day or a week, its completely random. I see that there was a recall on the cameras for the Chevy malibu not working on the 23-25 cars but I think this might be an issue that goes back further and needs to be addressed. My car only has 70k miles on it and basic functions shouldn't be failing. The 2020 rear cameras need to be added to the recall

• Sep 8, 2026AZ
  Electrical system · Power train
  The vehicle's transmission shifter mechanism has failed for a second time, preventing the vehicle's computer from communicating with the gear shifter. When shifting the physical gear lever forward into the "Park" position and attempting to shut off the engine, a warning message reading "Action…

  The vehicle's transmission shifter mechanism has failed for a second time, preventing the vehicle's computer from communicating with the gear shifter. When shifting the physical gear lever forward into the "Park" position and attempting to shut off the engine, a warning message reading "Action Required: Shift to Park" appears on the driver instrument dashboard display.This exact failure previously occurred in 2022, two years after purchasing the vehicle. It was formally repaired and covered under an extended warranty policy. However, the underlying manufacturer defect has recurred, proving that the extended warranty repair did not permanently resolve the systemic design flaw.The vehicle was contacted, and an authorized service dealer location in Phoenix, Arizona was notified of the recurrence. The dealer advised that because the vehicle is no longer under warranty coverage, the manufacturer will not cover the repair, and it must be paid entirely out-of-pocket. This creates an unfair financial burden as the vehicle is nearing its final loan payoff timeline at the end of the year. The component is still installed in the vehicle and available for inspection upon request. The issue corresponds to GM Technical Service Bulletin 19-NA-206.Safety is actively put at risk because the vehicle's computer does not recognize that it is safely in Park. As a result, the car refuses to shut off its electrical systems completely. This leaves the dashboard, radio, and electronic modules powered on indefinitely, creating a severe battery-drain and stranding hazard. Furthermore, because the vehicle remains partially awake, it poses an electrical safety hazard and prevents the driver from securely locking and leaving the vehicle.

• Sep 8, 2026AK
  Steering
  The contact owns a 2020 Chevrolet Malibu. The contact stated that the message "Steering Assist Reduced - Drive with Care" was intermittently displayed on the instrument panel while driving. The contact stated that excessive force was needed to turn the steering wheel. In addition, the message…

  The contact owns a 2020 Chevrolet Malibu. The contact stated that the message "Steering Assist Reduced - Drive with Care" was intermittently displayed on the instrument panel while driving. The contact stated that excessive force was needed to turn the steering wheel. In addition, the message "Service ESC" was displayed, and the steering failure became more frequent. The vehicle was taken to an independent mechanic, where the contact was provided with an estimate for a diagnostic test. The contact declined the diagnostic test.

• Sep 8, 2026MD120,000 mi
  Service brakes, hydraulic
  The contact owns a 2020 Chevrolet Malibu. The contact stated that while attempting to depress the brake pedal, the brakes failed to respond and seized, causing the contact to engage the parking brake. The contact was able to pull over while awaiting tow truck assistance. The vehicle was towed to a…

  The contact owns a 2020 Chevrolet Malibu. The contact stated that while attempting to depress the brake pedal, the brakes failed to respond and seized, causing the contact to engage the parking brake. The contact was able to pull over while awaiting tow truck assistance. The vehicle was towed to a dealer to be diagnosed. The contact stated that a Lexus engineer retrieved the EDR; however, there was no failure found with the braking system. The failure mileage was 120,000.

• Aug 23, 2026PA
  Service brakes
  I have a failed vacuum pump which caused my braking ability to be 100% reliant on my own strength to be able to “safely” stop the car. This is an ongoing and common problem with GM yet they have not recalled or given any solution. This is unsafe and should be illegal. I have now an underwater car…

  I have a failed vacuum pump which caused my braking ability to be 100% reliant on my own strength to be able to “safely” stop the car. This is an ongoing and common problem with GM yet they have not recalled or given any solution. This is unsafe and should be illegal. I have now an underwater car loan and still a non-drivable car because not only do i have to repair the vacuum pump but also the camshaft exhaust as well as timing chain. All of these repairs are things GM willingly hides from customers if they already knew this was an issue.

• Aug 5, 2026NC
  Electrical system · Service brakes · Steering
  My 2020 Chevrolet Malibu experienced a sudden and severe electrical failure after driving through normal roadway water. Immediately afterward, the vehicle displayed multiple safety‑critical warnings including loss of power steering assist, Electronic Stability Control (ESC) faults, brake control…

  My 2020 Chevrolet Malibu experienced a sudden and severe electrical failure after driving through normal roadway water. Immediately afterward, the vehicle displayed multiple safety‑critical warnings including loss of power steering assist, Electronic Stability Control (ESC) faults, brake control faults, and reduced propulsion. A GM dealership inspected the vehicle, scanned the modules, and found more than a dozen network and chassis‑related diagnostic trouble codes, including: B3979, U0164, B1325, B3122, U0121, C0196, C0460, B1011, B097B, B3205, C056E, C056D, U0420, U1510, C0545, U0422. These codes indicate failures in the steering system, brake control module, stability control system, body control module, and multiple CAN‑bus communication networks. The dealership confirmed: – No physical damage – No evidence of collision or impact – No evidence of flood damage – The suspected failed component is the electric power steering rack (GM part 85621696) – The part is not available, meaning the vehicle cannot be repaired – I would be responsible for diagnostic and repair costs This is a major safety concern. The vehicle can lose steering assist, stability control, and braking support without warning. The inability to obtain the required steering component makes the vehicle unrepairable and unsafe to operate. I am reporting this because this appears to be a systemic electrical/network failure affecting critical safety systems. I believe this defect poses a significant risk to drivers, passengers, and other motorists. The attached photo is a is a picture of the printout the Chevrolet dealership Service Manager provided to me.

• Jul 31, 2026ID
  Electrical system · Steering · Unknown or other
  So while I was driving my car going 60 on the highway it seemed to be having electrical issues all the lights on my dash popped on then popped off and only a few lights actually stayed on I can't remember exactly but the check engine and my abs stayed on and then on my screen it read to me warning…

  So while I was driving my car going 60 on the highway it seemed to be having electrical issues all the lights on my dash popped on then popped off and only a few lights actually stayed on I can't remember exactly but the check engine and my abs stayed on and then on my screen it read to me warning power steering fault my headlights were dimming on and off like my car was going to die, so I had to pull over for my safety and other drivers safety, so after I pulled over safely I shut my car completely off and waited about 5 minutes and turned it back on when it turned back on the only light that popped on my dash was the check engine light, but the check engine light had actually been on the dash for a while after I replaced the 21 fuses that were missing that I didn't know were missing when I purchased the vehicle as is from a dealership the only thing that made me decide to check my fuses was because my check engine light was popping on and off and would stay off for a while then come back on a code reader said it was something to do with my turbo that code it was just very odd and the car was shifting weird 3 or 4 months after the purchase date XXX also after I put all the fuses back in a ton of codes popped up others safety and mine were at risk as I didn't really have control of my vehicle when it was doing that and it started breaking itself when I wasn't even hitting the break it was like jolting it's self and stopping slightly. I took my car to AAMCO Total car Care for a free diagnostic test, and then I had recently took my car to a Chevy dealership in Nampa Idaho off garrity boulevard because online it had told me there was recalls for my car and that recall was exactly what I was thinking had started off as the original problem originally leading into the other problems I got told to bring my car in then the fed me information saying pretty much it was a bust and that specific Malibu has no recall I think they just didn't want to work on it

• Jul 24, 2026MI50,198 mi
  Power train
  The contact owns a 2020 Chevrolet Malibu. The contact stated that while attempting to shift the vehicle into park, the transmission failed to shift into park after several attempts. The contact referenced TSB: 19-NA-206; as a possible cause for the failure; however, the VIN was not included in the…

  The contact owns a 2020 Chevrolet Malibu. The contact stated that while attempting to shift the vehicle into park, the transmission failed to shift into park after several attempts. The contact referenced TSB: 19-NA-206; as a possible cause for the failure; however, the VIN was not included in the TSB. The vehicle was taken to a dealer where it was diagnosed with gear shifter failure. The gear shifter was replaced, and the vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 50,198.

• Jul 9, 2026OH
  Power train
  While attempting to enter a high-speed expressway, the transmission malfunctioned, preventing normal acceleration. The vehicle could only accelerate very slowly but managed to maintain a limited speed, creating a hazardous situation while trying to merge into fast-moving traffic. I was able to…

  While attempting to enter a high-speed expressway, the transmission malfunctioned, preventing normal acceleration. The vehicle could only accelerate very slowly but managed to maintain a limited speed, creating a hazardous situation while trying to merge into fast-moving traffic. I was able to navigate the vehicle off the expressway, at which point the transmission completely failed and the vehicle died. The vehicle was towed to an authorized dealership service center, where technicians diagnosed a total internal failure of the CVT transmission requiring complete replacement. Mind you, the vehicle is under 6 years old and has fewer than 90,000 total miles, and this is the second time the transmission on this vehicle has suffered a total failure and required a complete replacement. Prior to this mechanical breakdown, there were no warning lights, abnormal symptoms, or performance issues indicating an impending transmission failure. The vehicle is currently available for inspection.

• Jul 6, 2026WA
  Engine · Forward collision avoidance › Automatic emergency braking · Service brakes
  While driving, the brakes became hard and the vehicle was difficult to stop. The brake pedal required excessive force, brake assist was reduced, and the stopping distance increased, creating a serious safety hazard. The check engine light had been illuminated for approximately two years before the…

  While driving, the brakes became hard and the vehicle was difficult to stop. The brake pedal required excessive force, brake assist was reduced, and the stopping distance increased, creating a serious safety hazard. The check engine light had been illuminated for approximately two years before the brake failure occurred. In January 2024, I reported brake-related concerns to a Chevrolet dealership while the vehicle was under warranty, but the root cause was not diagnosed. In November 2025, after the brake pedal became hard, an independent repair facility inspected the vehicle and determined the brake problem was caused by a failing engine vacuum pump. They advised that the vehicle be repaired by a Chevrolet dealership. By January 2026, the brake condition had worsened to the point that the vehicle was no longer safe to drive and had to be towed. A Chevrolet dealership later confirmed that the engine vacuum pump had seized and damaged the camshaft, requiring replacement of both components. The vehicle remains inoperable. The failed vacuum pump caused loss of brake assist, resulting in a hard brake pedal, reduced braking ability, and an increased risk of a crash. I believe this represents a serious safety defect because failure of the vacuum pump significantly impairs the driver’s ability to stop the vehicle safely. I understand GM has issued service information regarding vacuum pump failures on this engine, and I am submitting this complaint because I believe other drivers may experience the same dangerous brake failure.

• Jun 18, 2026AZ
  Power train

  Ejesitais to shift. Most of the times. Also shif to park when is o ready park.

• May 8, 2026NC
  Power train

  Shift to park displaying when car is in park so it won't turn off and stalling out randomly with no warning or anything and being hesitant to go

• May 7, 2026NC
  Electrical system · Service brakes · Vehicle speed control
  May 7, 2026 National Highway Traffic Safety Administration 1200 New Jersey Avenue SE Washington, DC 20590 RE: Safety Defect Complaint – Brake System / Vehicle Control Concerns 2020 Chevrolet Malibu Dear NHTSA, I am submitting a safety complaint regarding persistent braking and vehicle control…

  May 7, 2026 National Highway Traffic Safety Administration 1200 New Jersey Avenue SE Washington, DC 20590 RE: Safety Defect Complaint – Brake System / Vehicle Control Concerns 2020 Chevrolet Malibu Dear NHTSA, I am submitting a safety complaint regarding persistent braking and vehicle control issues involving my 2020 Chevrolet Malibu. Prior to December 31, 2025, the vehicle exhibited jerking during braking, all dashboard gauges go to the left, warning lights, reduced power (20-25mph), and inconsistent braking behavior. This situation happens without warning, at any given time, even in the flow of traffic. An independent inspection indicated the brake system was in proper condition, suggesting a more complex underlying safety issue. The vehicle was taken to Reed-Lallier Chevrolet for diagnosis and remained there for approximately five months. During that time, I was not provided documentation confirming completion of a brake system diagnostic or a clear resolution path. Due to the extended delay without diagnosis, I no longer feel safe operating the vehicle. I am also concerned that prolonged inactivity without proper repair may have worsened the condition and increased risk of failure. Given the nature of the symptoms involving braking and vehicle control, I request review for potential safety-related investigation. Vehicle Information: 2020 Chevrolet Malibu VIN: Mileage:

• May 5, 2026MO
  Service brakes
  To Whom It May Concern, ​I am writing to formally report a critical safety defect regarding my 2020 Chevrolet Malibu. This defect resulted in a life-threatening incident while I was driving on the highway, during which my vehicle failed to stop as required. ​While operating at highway speeds, the…

  To Whom It May Concern, ​I am writing to formally report a critical safety defect regarding my 2020 Chevrolet Malibu. This defect resulted in a life-threatening incident while I was driving on the highway, during which my vehicle failed to stop as required. ​While operating at highway speeds, the brake pedal became extremely hard to depress, making it nearly impossible to decelerate or bring the vehicle to a complete stop. This sudden loss of power assist forced me to manage an incredibly dangerous situation in high-speed traffic. Based on the symptoms, I am concerned that the brake booster vacuum pump has suffered an internal failure, a documented issue for this model year where oil sludge or debris causes the pump to seize. ​In addition to the physical resistance of the pedal, I am concerned about the reliability of the Electronic Brake Control Module (EBCM). The failure experienced on the highway demonstrates that this vehicle is unsafe for public roads, as the force required to engage the brakes in an emergency is far beyond safe operating standards. ​I request that the NHTSA investigate this brake failure and determine if a mandatory recall is necessary to prevent similar incidents from resulting in catastrophic collisions. ​Please contact me if you require further information Thank you [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• Apr 28, 2026TXCrash1 injury
  Unknown or other

  Vehicle stalled/lost power while driving due to auto start/stop system.

• Apr 27, 2026AL
  Engine · Service brakes
  I am writing to report a serious and dangerous issue that occurred with my 2020 Chevrolet Malibu LT on April 27th 2026. While driving on the interstate after work, my vehicle suddenly experienced a failure that made it extremely unsafe to operate. The brake pedal became extremely hard to press…

  I am writing to report a serious and dangerous issue that occurred with my 2020 Chevrolet Malibu LT on April 27th 2026. While driving on the interstate after work, my vehicle suddenly experienced a failure that made it extremely unsafe to operate. The brake pedal became extremely hard to press, and the vehicle did not want to slow down or stop properly. This created a very dangerous situation while I was driving at highway speeds. Additionally, I noticed that nearly all of the engine oil was gone, which is extremely concerning and may be related to the failure. Based on these symptoms, it appears the vacuum pump may have failed while the vehicle was in motion. This issue placed me at significant risk of an accident and could have resulted in serious injury. I am requesting an immediate investigation into this matter and assistance with repairs. I would also like to know if there are any recalls, known defects, or extended warranties related to this issue. Please advise on the next steps as soon as possible, as the vehicle is currently unsafe to drive.

• Apr 22, 2026NC
  Unknown or other
  When braking, the vehicle experiences a system failure. There is a loud impact, the dashboard shuts down, warning lights activate all gauges go to the left, and the vehicle loses power and enters a reduced speed mode before recovering. This has been ongoing and creates a dangerous driving…

  When braking, the vehicle experiences a system failure. There is a loud impact, the dashboard shuts down, warning lights activate all gauges go to the left, and the vehicle loses power and enters a reduced speed mode before recovering. This has been ongoing and creates a dangerous driving condition. The dealership has had the vehicle over four months and has not diagnosed or repaired the issue. Please Note: I have attached the invoice sent to me on April 17, 2026, via email. The information in section 3 had been changed while I was sitting there. It originally state, engine repair needed. It said absolutely nothing about the reason I was there, which was what I am now describing. The description in section 3, has been worded incorrectly. It states I said, when coming to a stop, but it is not only when coming to a stop, but even if I am in flowing traffic and have to touch my brakes to slow down at any given time, there is a loud thump sound and a jolt, all of the dash lights come on, all the gauges go to the left, the warning lights are on and it has to sit there, not for a few seconds, but until those lights go back off and then it will move very slowly, until it decides to gain power. You have no warnings as to when it will happen or when the car will regain speed when it does happen. I gave pictures of the dash on April 17, 2026, as well and these pictures have the date December 31, 2025, on them. As I was having the issue while driving it to the dealership for repair. The invoice mentions [XXX] . I do not know her and have never met her. I only spoke with a man. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• Apr 9, 2026WA23,000 mi
  Electrical system
  The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving approximately 35 MPH, an unknown warning light illuminated, and the vehicle started to lose motive power. The contact stopped at a traffic signal and after depressing the accelerator pedal when the light changed, the…

  The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving approximately 35 MPH, an unknown warning light illuminated, and the vehicle started to lose motive power. The contact stopped at a traffic signal and after depressing the accelerator pedal when the light changed, the vehicle stalled. The vehicle was restarted after several attempts, but the vehicle failed to exceed 5 MPH while accelerating. The contact stopped and the vehicle was towed to an independent mechanic. The vehicle was diagnosed, the battery was replaced, and the system was reset; however, the failure reoccurred and the vehicle was towed to a dealer. The vehicle was diagnosed, and it was determined that the front wiring harness needed to be replaced. The vehicle was repaired. The manufacturer was informed of the failure and referred the contact to the NHTSA Hotline. The failure mileage was approximately 23,000.

• Apr 2, 2026TX
  Unknown or other · Vehicle speed control › Throttle
  Reduced Engine Power Light: The car limits acceleration, often accompanied by a check engine light. Stalling or Hesitation: Engine stalls or acts sluggish when accelerating, particularly in traffic. Limp Mode: The vehicle restricts speed, making it difficult to accelerate. The car stop working in…

  Reduced Engine Power Light: The car limits acceleration, often accompanied by a check engine light. Stalling or Hesitation: Engine stalls or acts sluggish when accelerating, particularly in traffic. Limp Mode: The vehicle restricts speed, making it difficult to accelerate. The car stop working in the middle of the freeway and I was in the car with my child when it stop acceleration all gages in the car were going crazy, car was shaking bad finally car turn off. I was able to make it to the emergency lane of the freeway. There's similar complaints for 2020 Chevy Malibu but no recall has been done. Per my research it looks like a lot of this type of vehicles have problems with throttle body causing Engine stalls. Do the right thing and open up a vehicle recall, thank you!

• Mar 24, 2026GA
  Engine · Service brakes

  While driving the brake pedal became hard to push out of no where. Once the car got to the shop it stopped cranking. The shop is stating that the brake vacuum pump is the cause of the brake pedal messing up, and that it also caused other engine damages estimating $3000.00

• Mar 9, 2026TX85,547 mi
  Service brakes, hydraulic
  The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving approximately 60 MPH on the freeway and depressing the brake pedal to slow down, the brake pedal was difficult to depress, and the vehicle failed to immediately stop. During the failure, the check engine and traction…

  The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving approximately 60 MPH on the freeway and depressing the brake pedal to slow down, the brake pedal was difficult to depress, and the vehicle failed to immediately stop. During the failure, the check engine and traction control warning lights were illuminated. The vehicle was slowly driven to the residence and parked. The cause of the failure was not yet determined. The local dealer was notified of the failure. The manufacturer was not yet contacted. The failure mileage was 85,547.

• Feb 18, 2026IN
  Electrical system · Engine · Power train
  Several things have been going wrong with this car. I have only had it for about 7 months. Minimal driving. Got the car with 84,000 miles and it now has 88,000 miles. About 2 months ago the check engine light came on. Got it into a shop and they said an oil change may possibly help with this. Got…

  Several things have been going wrong with this car. I have only had it for about 7 months. Minimal driving. Got the car with 84,000 miles and it now has 88,000 miles. About 2 months ago the check engine light came on. Got it into a shop and they said an oil change may possibly help with this. Got the oil change, cleared the code, drove it around and check engine light came back on. Brought it back to the shop and now the entire valve cover needs replaced. It’s been about 2 weeks since then haven’t had it fixed due to low funds. A couple days ago I was driving with two [XXX] olds in the car and was at a stop light. After about a minute the cars engine turned completely off lost all power including the center screen that displays your settings and radio, all lights, and the screen behind the wheel all with my foot on the break at a stop light. Due to this situation I was unable to turn my hazards on to alert the cars coming up being me at a green light absolutely panicked that we were going to get into an accident. A little while after the car turned back on, but unfortunately when trying to push down on the gas pedal nothing was happening. No revving sound and no movement of the car. Car still in drive. A police officer pulled up behind me to check if we were okay. He stayed to keep us safe until people came to push the car off to the side. During the push the wheel was almost completely locked up as well as the breaks. This is not the first time the breaks have locked up on me. Next day we got the car to a safe area to be parked. A couple days later went to try and turn the car on and immediately the car is shaking violently and making horrible noises. The car is unsafe for me to drive and unsafe for people on the road. This car is completely unable to be driven now also due to the horrible shaking. No recalls were found under my VIN, but all of these signs seem to be a problem for other people. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• Feb 12, 2026OK118,000 mi
  Service brakes, hydraulic › Power assist › Vacuum › Hoses, lines/piping, and fittings
  The contact owned a 2020 Chevrolet Malibu. The contact stated that while driving approximately 65 MPH, the brake pedal became inoperable. There was a warning light illuminated. The contact stated that the brake pedal failed to function properly while attempting to stop the vehicle. Additionally…

  The contact owned a 2020 Chevrolet Malibu. The contact stated that while driving approximately 65 MPH, the brake pedal became inoperable. There was a warning light illuminated. The contact stated that the brake pedal failed to function properly while attempting to stop the vehicle. Additionally, while the vehicle was parked and turned off, the contact became aware that brake fluid was leaking onto the engine. A mobile independent mechanic inspected the vehicle and determined that the brake vacuum pump had failed and needed to be replaced. The vehicle was not repaired. The dealer was not contacted. The manufacturer was not made aware of the failure. The failure mileage was approximately 118,000.

• Feb 10, 2026NY114,000 mi
  Engine
  The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at various speeds, the vehicle hesitated and failed to properly accelerate while depressing the accelerator pedal. The check engine warning light was illuminated. The vehicle was taken to a local independent mechanic…

  The contact owns a 2020 Chevrolet Malibu. The contact stated that while driving at various speeds, the vehicle hesitated and failed to properly accelerate while depressing the accelerator pedal. The check engine warning light was illuminated. The vehicle was taken to a local independent mechanic, who associated the failure with TSB: N222372590. An appointment was scheduled with the dealer to inspect the vehicle. The vehicle was not yet repaired. The manufacturer was notified of the failure. The failure mileage was approximately 114,000.

Defect investigations

NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.

• DTN Air Bag Inflator Rupture

  EA25005Opened Oct 21, 2025Open
  The Office of Defects Investigation (ODI) has become aware of eight vehicle crashes in which a rupture of a Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN) air bag inflator occurred during the deployment of the driver side air bag. All eight drivers in these crashes sustained serious or fatal…

  The Office of Defects Investigation (ODI) has become aware of eight vehicle crashes in which a rupture of a Jilin Province Detiannuo Automobile Safety System Co., Ltd. (DTN) air bag inflator occurred during the deployment of the driver side air bag. All eight drivers in these crashes sustained serious or fatal injuries that appear linked to the ruptures. Six of those drivers sustained fatal injuries and two sustained severe injuries. In all eight incidents, the subject inflators had been installed as replacement equipment after the vehicle was involved in a previous crash. Information gathered during NHTSA’s initial analysis of these incidents indicates that the inflators were potentially imported illegally into the United States. In conjunction with this safety investigation, NHTSA is also working with appropriate authorities to address any illegal activities associated with the importation of these inflators. As a result of the significant safety concerns relating to these inflators, as well as extensive information already obtained by ODI relating to their field ruptures, ODI is moving directly to the Engineering Analysis (EA) stage of its investigative process rather than first opening a Preliminary Evaluation. NHTSA has taken a variety of actions to address the risks posed by the importation of substandard or counterfeit air bag components. However, until recently, these risks appeared spread across a variety of components and manufacturers. As part of ODI’s continuous monitoring of this issue, the agency has obtained information to suggest that at least eight incidents involve ruptures of inflators manufactured by DTN. In parallel with this dedicated investigation into DTN inflators, ODI will continue to monitor reports of field incidents to evaluate risks from other substandard imported air bag components. In 2012, ODI first became aware of substandard or counterfeit air bag modules sold through online marketplaces, such as auction sites. NHTSA obtained examples of these air bag modules and conducted testing. None of the inflators equipped in these modules were manufactured by DTN. This testing revealed that the inflators consistently malfunctioned during deployments, such as by failing to deploy the air bag or expelling metal shrapnel due to a rupture. This led NHTSA to release a consumer advisory in October 2012 to alert the public and repair professionals to the potential dangers of substandard or counterfeit air bag modules. ODI also worked with major vehicle manufacturers, who released advisories and notifications concerning the use of such air bag modules. Since then, NHTSA has continuously monitored for reports of malfunctioning air bags that may be associated with substandard or counterfeit components. These monitoring efforts have been supported by the increased visibility the advisories have brought to the issue, and by several standing general orders in place as part of separate investigations into Takata and ARC inflators, which require certain manufacturers to report any alleged or suspected inflator field ruptures to NHTSA. Until 2017, ODI was not aware of any field incidents involving an abnormal deployment of an imported substandard or counterfeit air bag module. In September 2017, ODI became aware of a crash involving a model year (MY) 2009 Honda Civic where the air bag ruptured during deployment, killing the driver. After inspecting the vehicle and air bag parts, ODI determined that the air bag inflator was not original equipment and that the air bag module was likely a substandard import. Insufficient information existed to determine the manufacturer of the inflator in this incident, however, it does not appear to resemble those manufactured by DTN. On June 16, 2023, ODI received a Vehicle Owner Questionnaire (VOQ #11527380) alleging that the rupture of a driver side air bag caused fatal injuries to the driver of a MY 2020 Chevrolet Malibu. ODI’s assessment of the rupture indicated that the air bag inflator was not original equipment but was instead manufactured by DTN, a Chinese company (also known as Yoshibayashi Toku theanol Automotive Safety Systems Co. Ltd.). From June 2023 to July 2024, ODI became aware of four additional ruptures involving substandard air bag modules equipped on Chevrolet Malibu vehicles. At the time, insufficient information existed for these crashes to determine who manufactured the ruptured inflators. As a result, NHTSA released a consumer advisory on July 10, 2024, alerting car buyers and owners to be aware of cheap, substandard replacement air bag inflators that can cause death or serious injury in a crash. The advisory urged consumers who own or are considering the purchase of a used vehicle to learn the vehicle’s history and ensure the vehicle has genuine air bag inflators. In March 2025, NHTSA learned about another rupture involving a suspected substandard, aftermarket inflator that was equipped in a MY 2017 Hyundai Sonata. The driver of this vehicle sustained fatal injuries that appeared related to the rupture. In August 2025, NHTSA received a similar report of a fatal air bag rupture in a MY 2019 Hyundai Sonata. Most recently, in October 2025, ODI received a report of a fatal air bag rupture in a MY 2020 Chevrolet Malibu. Photographs of the air bag components in these three crashes indicated that the ruptures all involved inflators manufactured by DTN. Further investigation of the inflator fragments in three of the prior incidents confirmed that they also involved DTN inflators. Photographs of the components involved in one of the other incidents also strongly suggest that the ruptured inflator was manufactured by DTN. This opening resume exceeded space limitations and is continued in an attachment uploaded to the investigation.

Service bulletins

Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.

• 11011996This service bulletin provides diagnostic/repair information to correct a customer concern of Cellphone not Charging or USB Receptacle Inoperative.
• 11011989This service bulletin provides information on the harmful effects of ethylene glycol in transmission fluid.
• 11011900This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.
• 11011864This Preliminary Information communication advises the technician on possible sources of transmission fluid leaks from the transmission oil filter or cooler line seals .
• 11011805This Preliminary information communicates a GM part number forreflective high temperature heat or insulating tape when repairing wiring harnesses.
• 11011782This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking tension or probing the .64 series terminals. The test probe terminal has been released in the terminal repair kit (J-38125-620H) located in Lear Tray 7 part number 963716-2. There are 5 terminated leads in a package part number is 13505346, which can be ordered through your normal General Motors Customer Care and Aftersales parts channel.
• 11011709This bulletin advises the dealers to maintain the vehicle stock on hand by doing a full inspection on the vehicles before being sold (prepping) to the customer.
• 11011444This Preliminary information communicates to the dealer a process for accessing the procedure to add attachments to a GM technical assistance case using the dealer case management tool.
• 11011420This Preliminary information communicates to the dealer technician that TAC recommends the utilization of the GDS2 software to aid in diagnosing automatic transmission concerns. TAC is requesting the GDS2 session logs be sent in before the dealer contacts TAC.
• 11011406This Preliminary information communicatesa "Forward Collision System Reduced" message displayed on the DIC when theForward Automatic Braking has been set to the "Alert" setting. This is normal when theFAB has been set to "Alert".
• 11011225This service bulletin advises the tech that the rotational Clicking Noise Heard After Engine Shut Down may be normal characteristics of the vehicle.
• 11011205This informational bulletin explains Unscheduled Supplemental Services and the importance of GM Simplified Maintenance Schedules.
• 11011119This Preliminary information communicates to dealers GM is working on a solution for outdated Apps
• 11010576This service bulletin provides information on All hazmat parts being returned to the Warranty Parts Center (WPC) must be shipped using Central Transport. Hazardous materials should never be sent by air transportation to the WPC.
• 11010545This service bulletin provides information on key code security rules and information on GM keycode look-up applications (U.S).
• 11010495This bulletin provides information on Warranty Administration Required Operating Procedures - 8 Points (U.S. Only).
• 11010493This warranty administration service bulletin provides information about GM Accessories - Dealer-Installed, Repaired or Replaced During Warranty Coverage Period.
• 11010491This warranty administration bulletin provides policy information for GM courtesy transportation and roadside assistance programs.
• 11010490This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.
• 11010488This Warranty Administration bulletin provides information on the Global Warranty Management (GWM) Warranty Parts Center (WPC) Parts Return Program.
• 11010421This warranty administration bulletin provides policy information on the requirements for 12V battery testing and warranty replacements.
• 11009764This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.
• 11009760This service bulletin provides information on the Transport Mode Feature, also known as Logistics mode, which is used to increase the 12V Battery stand time of the vehicle during transit and or long period of stand time at the dealerships.
• 11009756This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global Warranty Management.
• 11009532This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
• 11009531This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.
• 11009170This Preliminary information communicates additional information on how a LIN bus operates and diagnostic tips when working on a LIN bus.
• 11009156This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.
• 11009103This service bulletin provides service procedure information to correct a customer concern of Shift to Park Displayed on DIC When Vehicle is in- Park, No Start - DTC B000A Set.
• 11009088This service bulletin provides information on some vehicles that may rock or move slightly forward or rearward while in Park at start up after cold soak. This condition may be accompanied by a clunk noise. This is a slight movement that is more often seen visually, rather than felt, when viewed from the outside and using the auto-start feature, if equipped.
• 11009039This warranty administration bulletin provides policy information, proper labor operation selection and causal part identification for warranty transactions (U.S. Only).
• 11009037This service bulletin provides information on Enhancing Field Product Reports with Digital Pictures.
• 11009021This Preliminary information communicates to dealer that GM is aware of the issue and is working on a resolution.
• 11008986This Preliminary information communicatesdirection and examples when diagnosing multiple DTCs, one of which includes U**** Byte 71 DTC.
• 11008956This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).
• 11008906This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.
• 11008898The bulletin provides direction on how to locate the Temporary Service Part (TSP) form in GlobalConnect.
• 11007936This service bulletin provides information to dealership personnel on diagnosis and replacement of shock absorber and strut due to fluid leak.
• 11007935This service bulletin provides information to dealership personnel on diagnosis and replacement of shock absorber and strut due to fluid leak.
• 11007744This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Every Chevrolet Malibu model year

Bars are owner complaints, dots mark years with recalls. Select a year to open its report.