2004 International 4400
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › International › 4400 › 2004
These records cover every 2004 International 4400. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
3 recalls name the 2004 International 4400. Newest first.
Navistar, Inc. (Navistar) is recalling certain 2000-2003 International 8100, 2001-2003 International 9100i, 2001-2007 International 9400i, 2001-2010 International 9200i, 2002-2007, 2009 International 8500, 2003-2007, 2013 International 9900i, 2003-2018 International 8600, 2004, 2007 International 9900iX, 2008-2018 International ProStar, 2010-2011, 2013…
Risk and remedy
Risk
Low visibility or obstructed back up lights may not alert other drivers that the vehicle is backing up, increasing the risk of a crash.
Remedy
Dealers will replace the existing rear stop/turn signal lights, free of charge. Owner notification letters were mailed May 06, 2024. Owners may contact Navistar's customer service at 1-800-448-7825. Navistar's number for this recall is 23514.
On certain trucks, the bolts that mount the front of the cab to the mounting brackets were not properly torqued at the manufacturing plant.
Risk and remedy
Risk
These bolts can loosen during normal vehicle use and fall out. this may lead to the cab separating from the vehicle's chassis during a vehicle crash that may result in property damage, personal injury or death.
Remedy
As an interim action, dealers will properly tighten the existing cab mounting bolts and replace any missing bolts. as soon as parts are available, dealers will replace all sixteen bolts and tighten them properly. an interim letter was sent to owners on february 11, 2005. another letter was sent to owners on april 8, 2005, as soon as parts are available. owners should contact international at 1-800-448-7825.
Certain trucks fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars," and with part 567, 'certification.' the "complete vehicle" label with the gross vehicle weight rating (gvwr), gross axle weight rating (gawr), recommended tire size and tire pressure…
Risk and remedy
Risk
A misunderstanding of the vehicle's weight rating, tire type, or tire pressure may cause a vehicle to be operated outside its designed parameters. this could result in a crash without warning.
Remedy
Dealers will mail vin specific labels and instructions for installation. if an owner does not wish to install the label, the vehicle may be taken to the dealer for installation without charge. this recall began on september 8, 2004. Owners should contact international at 1-800-448-7825.
Owner complaints
3 complaints1 involved a fire
What owners report most
Latest complaints
- Fuel/propulsion system
Massive fuel leak under truck cab. this was caused by fuel return line coming off back of engine. plastic clip that IS not securely fastened IS factory design. very unsafe in my opinion. *tr
- Electrical system
TL* the contact owns a 2004 international 4400 dt466. The contact stated that vehicle burst into flames from under the dashboard while parked in the garage and shut off. As a result, the building also burned down. The fire department was contacted and no injuries were reported. The manufacturer was…
TL* the contact owns a 2004 international 4400 dt466. The contact stated that vehicle burst into flames from under the dashboard while parked in the garage and shut off. As a result, the building also burned down. The fire department was contacted and no injuries were reported. The manufacturer was not made aware of the failure. The vin was not available and the vehicle was not repaired. The failure and the current mileage was 120,000.
- Engine and engine cooling › Engine › Diesel
Dt*: the contact stated after shutting the vehicle down, the bottom liner o-ring propelled through the number 4 cylinder. The radiator fluid drained into the oil which resulted in the engine seizure. the vehicle was towed to the dealer and the engine was over hauled. the manufacturer was alerted. updated05/16/06. *Jb
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11010428This article addresses chassis lean conditions on all chassis. This does not include any diagnostics for body leans such as a cab lean. Keep in mind that a chassis lean may cause or accentuate a cab lean. Filling out the printable form and using the notes in blue will help you to determine the source of the lean and identify the action and parts required to correct the lean.
- 10251414Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or PSI engine.
- 10251409Suggested alignment target values when performing a vehicle axle alignment.
- 10246231J1939 Data Link Source Address Information
- 10243610How to request a horsepower quote; all International and Cummins engines
- 10243596General Wheel Speed Sensor Troubleshooting
- 10243595Diagnosis of chassis wander complaints.
- 10234000Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles equipped with PSI engines or Cummins ISB engine with Allison transmissions
- 10227455J1939 Data link source address information
- 10222490Pico Scope CCOS (Crankcase Separator Test)
- 10219330PicoScope Test One Channel RCT
- 10219325PicoScope Test Resistance and Ohmmeter
- 10219319PicoScope Test for Datalink (CAN) Health Shorts & opens
- 10219314PicoScope Test - Battery Loss of Charge - Parasitic Draw Test
- 10209487Calculating pulses per mile (speedometer setting); only models equipped with International engines
- 10208431J1939 Data Link Source Address Information
- 10204139Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps
- 10204137J1939 Data Link Troubleshooting
- 10204136Dual Drive Cab Throttle Position Harness for APS/IVS throttle pedals; only models with both left hand and right hand drive.
- 10204134WABCO Full Power Brake Diagnostic Code (DTC) Index
- 10202873How to program parameters after changing WABCO FPB ECU (Parking brake shows N/A)
- 10201758Engine Oil Capacities. All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines
- 10199915General wheel speed sensor troubleshooting
- 10198708Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems
- 10189743Suggested alignment target values when performing a vehicle axle alignment
- 10189741Frame Rail Straightness Inspection Procedure
- 10181960Cab Lean Concern
- 10179296Codes 141, 142, and 621 in a 2-box ECM/IDM; only models with 2-box ECM/IDM from 2003-2007
- 10179294Driveline Information Center and Troubleshooting Procedures
- 10179289Repair Procedures for Vehicles Struck by Lightning
- 10177096A/C Refrigerant and Oil Capacities
- 10173025Cleaning and Disinfecting Trucks and Buses
- 10172045J1939 Data Link Troubleshooting
- 10170952Bendix EC80 Blank Module Replacement Program; This document will guide the user through selecting the correct ABS module when it has been determined a replacement is needed. Only Models with EC-80 ABS Controller
- 10169879Key Codes and Key Cutting Information (Not for CV Series)
- 10165643Oil Capacities; All Electronic International Engines 1994 - Present. Cummins ISB, ISM & ISX
- 10163416Suspension Lean Diagnostics; All models
- 10162034J1939 Data Link Source Address Information
- 10156324Driveline Information Center and Troubleshooting Procedures
- 10156305Tool Instruction - BCM Programming Harness
Every International 4400 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.