1996 Dodge Caravan
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Dodge › Caravan › 1996
These records cover every 1996 Dodge Caravan. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
18 recalls name the 1996 Dodge Caravan. Newest first.
Curt mfg IS recalling certain class 3 receiver hitches, p/n 13347, sold as aftermarket equipment for use on 1997-2007 chrysler town and country vans, 1996-2007 dodge caravans, and 1996-2004 plymouth voyager vans. when the hitch IS loaded to the maximum rating, the hitch may fracture or break at the bend location where the main body of the hitch meets the…
Risk and remedy
Risk
If the area in question fractures or breaks, this could cause an unstable driving condition, possibly resulting in a crash.
Remedy
Curt mfg will notify owners of record and will replace the hitch free of charge. the safety recall IS expected to begin during august 2010. owners may contact curt mfg at 1-715-831-8713.
Dope, inc. IS recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Dope, inc. Will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. At 1-626-272-1798.
Sabersport IS recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006…
Risk and remedy
Risk
Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
Remedy
Affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.
Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Risk and remedy
Risk
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
Remedy
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo USA at 909-468-3688.
Certain aftermarket replacement fuel filters, models wix filter part numbers 33576, 33577, 33734; napa filter part numbers 3576, 3577, 3734; and carquest filter part numbers 86576, 86577, 86734 used on 1996-2000 daimlerchrysler town & country, dodge caravan, and plymouth voyager vehicles, can cause the fuel lines to leak.
Risk and remedy
Risk
A possible fire can occur in the presence of an ignition source.
Remedy
Wix will notify its customers and replace the fuel filters free of charge. note: this does not involve any products manufactured by the daimlerchrysler corp. Nor any dailmerchrysler dealers. owner notification IS expected to begin during november 2003. owners who do not receive the free remedy within a reasonable time should contact wix at 704-864-6711.
Aftermarket replacement fuel filters manufactured between september 17, 2002, and january 20, 2003, sold under the brand names listed above. the filter may experience malfunction of the quick connector either blocking fuel flow to the engine or causing a fuel leak. this does not involve any products manufactured by the daimlerchrysler corp. Nor any…
Risk and remedy
Risk
If this condition occurred while the vehicle IS in motion, the engine could stall. also, in the presence of an ignition source, the fuel leak could result in a vehicle fire.
Remedy
Aftermarket replacement fuel filters for 1995-2000 short wheelbase chrysler town & country, plymouth voyager and dodge caravan minivans part no. 18232 and date code 0237, 0249, or 0252. replacement fuel filters for 1995-2000 long wheelbase chrysler town & country, plymouth voyager and dodge caravan minivans part no. 18230 and date code 0237, 0249, 0251, or 0304. replacement fuel filters for 2001-2004 chrysler town & country, plymouth voyager and dodge caravan minivans part no. 28871 and date code 0249. these part numbers and date codes appear on the gold-tone filter. distributors and retailers will be notified to isolate and return affected inventory. owners who have had the fuel filter serviced on one of the applicable vehicles after september 17, 2002 should return their vehicle to the service facility to be inspected to see if the fuel filter that was installed IS one that IS involved in the recall. if so, the owners should have the filter replaced. to receive a full refund plus the cost of postage, owners should cut the connectors from the hoses, rinse the connectors and return them together with proof of the amount paid for the replacement part and labor, to intercontinental at intercontinental auto parts, inc., p.o. Box 861, mahwah, nj 07430, attn: fuel filter recall. intercontinental will mail a full refund to the owner.
On certain MINI vans, the clockspring assembly may have been wound incorrectly during the vehicle assembly process.
Risk and remedy
Risk
This condition will manifest itself through illumination of the air bag warning lamp, and could eventually result in a driver's air bag open circuit, if the part IS not replaced in a reasonable amount of time.
Remedy
Dealers will replace the clockspring assembly on all vehicles with 70,000 miles or less. an extended lifetime warranty will also be placed on this component for all affected vehicles, regardless of mileage. daimlerchrysler will also reimburse owners who have paid to have the clockspring replaced on their vehicles. owner notification began november 18, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Vehicle description: MINI vans built with 3.3L and 3.8L engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk and remedy
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. owner notification began on january 25, 2002. due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. however, if a vehicle IS leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Vehicle description: minivans. fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Risk and remedy
Risk
If a fuel leak occurs in the presence of an ignition source, a fire could occur.
Remedy
Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. the sealing o-ring will also be replaced.
Vehicle description: MINI vans equipped with integrated child seats. the shoulder harness restraint on the integrated child seat can become difficult to extract when the safety belt latch plate becomes contaminated.
Risk and remedy
Risk
This can cause difficulty in releasing a child from the restraint.
Remedy
Dealers will clean the latch mechanism. an extender will be added to the emergency release anchor for the child seat safety belts so that the release clips are more visible and accessible to the operator in the event that the retractor mechanism can not be unlocked. in addition, an instructional owner's manual supplement card will be provided.
Vehicle description: multipurpose passenger vehicles equipped with integral child seats. this IS not a safety recall in accordance with federal regulation 573. however, it IS deemed a safety improvement campaign by the agency. on the integral child seat, the shoulder belts restraining the child retract and lock in place after the belt buckle IS…
Risk and remedy
Risk
The latch plate located in the seat cushion area must be free to move back against its stop after the buckle IS removed to allow the shoulder belts to be pulled out. always be sure the area around the latch plate IS free of food or other items that might prevent the latch plate from moving back.
Remedy
Owners are being provided with a video tape and 2 harness clips. the video tape instructs owners on the proper use and maintenance of the child seats.
The bolts which secure the integrated child seat modules to the seat frame can break.
Risk and remedy
Risk
In the event of a vehicle accident, the child seat may not provide adequate protection to the occupant.
Remedy
Dealers will replace the integrated child seat module bolts.
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Risk and remedy
Risk
This condition could cause a spark to occur when fueling the vehicle and possibly ignite the fuel vapors.
Remedy
Dealers will install a ground strap for the fuel filler tube.
In certain vehicles, the engine cylinder head oil galley plug does not seal properly and engine cylinder head oil IS not adequately retained.
Risk and remedy
Risk
Inadequate sealing and retention of the plug can result in oil leakage which could cause a fire in the engine compartment.
Remedy
Dealers will install an expansion plug and retaining bracket over the cylinder head oil galley plug.
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Risk and remedy
Risk
Fuel leakage increases the potential for a vehicle fire.
Remedy
Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.
The bolts which secure the rear bench seats to the seat risers may be embrittled and fracture.
Risk and remedy
Risk
In case of an accident, the bolt may fail and can cause the seat to break away from the seat risers, which increases the potentialof injury to its occupants.
Remedy
Dealers will replace the rear bench seat to riser bolts.
Risk and remedy
Remedy
Chrysler dealers will replace both child seat assemblies with revised seats containing retractor improvements. The revised seats will also increase child comfort by incorporating protective seat belt wraps to prevent belt chafe.
Owner complaints
1,403 complaints57 involved a crash47 involved a fire67 injuries9 deaths
What owners report most
Latest complaints
- Fuel system, gasoline
The contact owns a 1996 Dodge Caravan. The contact stated while driving at an undisclosed speed, there was a strong gasoline odor inside the vehicle. The contact stated that after parking the vehicle, he opened the hood and noticed a fuel leak on top of the engine. No warning lights were…
The contact owns a 1996 Dodge Caravan. The contact stated while driving at an undisclosed speed, there was a strong gasoline odor inside the vehicle. The contact stated that after parking the vehicle, he opened the hood and noticed a fuel leak on top of the engine. No warning lights were illuminated. The contact made a local dealer aware of the failure; however, the vehicle was not yet diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 130,000.
- Service brakes · Structure › Body · Vehicle speed control
While turning into a parking space I touched break and the van accelerated to full throttle. The van jumped the curb and was heading toward 3 people, I turned the steering wheel enough to hit a light pole instead of them. The van quit racing for a few seconds and then revved up again. The light…
While turning into a parking space I touched break and the van accelerated to full throttle. The van jumped the curb and was heading toward 3 people, I turned the steering wheel enough to hit a light pole instead of them. The van quit racing for a few seconds and then revved up again. The light pole fell and I was again headed toward the people. I put both feet on the break and was able to stop the van, but not before hitting the people. Luckily they were just bruised because I just bumped them and didn't run over them. This all happened in a matter of seconds. I almost killed some people and no longer have transportation because the van was totaled.
- Electrical system · Electrical system › Horn
TL* the contact owns a 1996 dodge caravan. The contact stated that while driving at an unknown speed, the contact noticed that the horn failed to function. In addition, the odometer displayed an incorrect reading and the air bag warning light illuminated. The vehicle was taken to an independent…
TL* the contact owns a 1996 dodge caravan. The contact stated that while driving at an unknown speed, the contact noticed that the horn failed to function. In addition, the odometer displayed an incorrect reading and the air bag warning light illuminated. The vehicle was taken to an independent mechanic who diagnosed that the clock spring needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The contact was aware of nhtsa campaign number: 02v293000 (air bags), but the vin was not included. The failure mileage was unknown.
- Air bags · Electrical system · Fuel system, gasoline
I purchase this vehicle from owner in dec. 2013 and start having problem the owner I purchase it from purchase it from a bank back in 2006. They did know about an recall or etc. About this vehcle. The electric has problem and airbags, the fuel tank IS leaking and fuel injection and etc,. Where can I can get help for these problems.etc.,. *tr
- Electrical system · Engine · Steering
This vehicle has a chronic design problem with throwing its serpentine belt whenever the tension pulley gets wet. Soon as the belt IS thrown there IS no power steering, and it steers 10 times worse than a mack truck. The lack of steering IS a definite safety hazard to every other vehicle on the…
This vehicle has a chronic design problem with throwing its serpentine belt whenever the tension pulley gets wet. Soon as the belt IS thrown there IS no power steering, and it steers 10 times worse than a mack truck. The lack of steering IS a definite safety hazard to every other vehicle on the road. As it happens suddenly by driving through a water puddle, etc. There IS virtually no time to react. In addition to lack of steering there IS no alternator output, resulting in rapid battery drain. Also there IS no coolant system fan resulting in rapid engine overheating. This design fault has been known for well over a decade, no make that 2 decades, but chrysler has never acknowledged a problem. The problem dates back to all chrysler mini-van designs from the early 1990s to at least 2000. if the lack of steering IS not a safety related defect I don't know what IS. We have a used wheelchair conversion caravan van to transport my wife. This latest incident was the past saturday night as we left a restaurant to return home. It had been raining profusely and suddenly I had no steering. I knew immediately what the problem was since this IS the 3RD occurrence in the past 6 months. Do you expect your vehicle to become inoperable just because you drive in the rain? Why has not chrysler been made to acknowledge this problem and issue a repair recall? I don't care if the van IS over a decade old. This defect IS one which endangers everyone else on the road and which chrysler should have been required to address well over a decade ago. *tr
- Suspension › Front
Strut tower corrosion 10090457 right / left strut tower rusted out on 96 dodge caravan. Took van into repair shop to find out steering issue they found a completely rusted out strut housing said its a known issue with vehicle and safety bulletin was issued since its a known problem.…
Strut tower corrosion 10090457 right / left strut tower rusted out on 96 dodge caravan. Took van into repair shop to find out steering issue they found a completely rusted out strut housing said its a known issue with vehicle and safety bulletin was issued since its a known problem. suspension/body - strut tower corrosion number: 23-044-02 group: body date: oct. 14, 2002 subject: ns strut tower corrosion . *tr
- Electrical system
Car stop having electrical output. *tr
- Fuel system, gasoline · Fuel system, gasoline › Delivery › Fuel pump
Tl*the contact owns a 1996 dodge grand caravan. The contact stated that fuel was leaking from his tank in large amounts. The vehicle was inspected by a independent mechanic and they advised him that he needed to replace the tank and the fuel pump. The vehicle has not been repaired. The manufacturer…
Tl*the contact owns a 1996 dodge grand caravan. The contact stated that fuel was leaking from his tank in large amounts. The vehicle was inspected by a independent mechanic and they advised him that he needed to replace the tank and the fuel pump. The vehicle has not been repaired. The manufacturer was contacted and advised him that the recall was expired and could not assist him. The failure mileage was approximately 151,000. Updated 03/24/11*lj updated 05/02/11
- Fuel system, gasoline › Delivery › Fuel pump
TL* the contact owns a 1996 dodge caravan. The contact was driving 30 mph when he was advised by another motorist that fuel was leaking from the top of the fuel tank. The contact had just refueled the vehicle. The vehicle was taken to a local mechanic and the contact was advised to replace the…
TL* the contact owns a 1996 dodge caravan. The contact was driving 30 mph when he was advised by another motorist that fuel was leaking from the top of the fuel tank. The contact had just refueled the vehicle. The vehicle was taken to a local mechanic and the contact was advised to replace the catalytic converter. The mechanic also stated that there was evidence of a small fire from the fuel tank. The mechanic referred the contact to the dealer to inquire about a potential recall on the vehicle (nhtsa campaign ID number: 99v216000, fuel system, gasoline: delivery fuel pump). The dealer advised that the vehicle was included in the recall but the dealer refused repairs because of the damages from the small fire. The vehicle was not repaired. The failure mileage was 156,398 and the current mileage was 156,432.
- Steering
1996 dodge caravan - ridiculous....almost every puddle makes belt slip off and power steering becomes dangerous. this IS the 14TH time since I have owned the car. should have a recall on all of these vans or a reimbursement plan for this or better yet.... A free final fix!!!!!! *Tr
- Equipment · Service brakes, hydraulic
I have a 1996 dodge caravan. The brake pads and rotors were replaced in june of 2009. Bendix brake pads and bendix rotors were used. On december 15, 2009, both brake rotors failed causing a total loss of braking. While slowing down a loud bang came from the front of the van. The brakes did not feel…
I have a 1996 dodge caravan. The brake pads and rotors were replaced in june of 2009. Bendix brake pads and bendix rotors were used. On december 15, 2009, both brake rotors failed causing a total loss of braking. While slowing down a loud bang came from the front of the van. The brakes did not feel right at this point. While looking for a safe place to pull over and stop, another loud bang was heard. At that point the van had no brakes. The van was stopped using the parking brake. Upon investigation it was found that both front brake rotors had failed. The middle hub section of the rotor had separated from the rotor. The failure was the same in both rotors. No other damage was present on the van. Both front rotors were replace on the van to correct the problem. I still have the old rotors. *Tr
- Electrical system · Equipment · Vehicle speed control · Visibility › Rear window wiper/washer
BCM-1, (warranty) loss of dash functions 1996: BCM-2 estimate $1200 replaced chrysler p/n p4686727 lost 95,000 mile odometer for a working bcm from junkyard (2001), BCM-3, lost fuel gauge and speedometer bcm from junkyard fixed p/n p46867(2006) bad windshield replacement leaks water into cabin…
BCM-1, (warranty) loss of dash functions 1996: BCM-2 estimate $1200 replaced chrysler p/n p4686727 lost 95,000 mile odometer for a working bcm from junkyard (2001), BCM-3, lost fuel gauge and speedometer bcm from junkyard fixed p/n p46867(2006) bad windshield replacement leaks water into cabin, BCM-3, failed again currently no wipers, not able to find a 1996/1997 bcm only 1998 plymouth voyager bcm p/n p04801062ae. Will try to validate compatibility tonight. Adel chrysler estimate $1,400 plus labor. Already gave them $742 for tune up and trouble shooting what they said was a bad multi-switch ($110) did not fix and no discount for not knowing how to diagnose a problem properly. Their number IS 515-993-4587 cory (karl IS the service manager-owner's son). *Tr
- Fuel system, gasoline › Fuel injection system
Tl*the contact owns a 1996 dodge caravan. the vehicle was repaired according to a recall, but the failure has resurfaced. fuel IS leaking from the fuel rail into the engine compartment, which IS a fire hazard. the dealer stated that the contact would be responsible for the repair cost. nhtsa…
Tl*the contact owns a 1996 dodge caravan. the vehicle was repaired according to a recall, but the failure has resurfaced. fuel IS leaking from the fuel rail into the engine compartment, which IS a fire hazard. the dealer stated that the contact would be responsible for the repair cost. nhtsa campaign ID number 00v268000 the failure mileage was 150,000. updated 03/23/09. *lj the consumer stated the dealer fixed the recall for recall. Updated 03/23/09.*jb
- Service brakes, hydraulic
Complete and sudden brake failure while approaching a stoplight. I was very lucky to be able to steer around the vehicle in front of me to avoid a serious accident. Prior to the incident the brakes were working fine. This IS an extremely dangerous and serious failure mode. I have seen other reports of this on the web and it IS only a matter of time before someone gets seriously injured or killed... *Tr
- Suspension
Tl*the contact owns a 1996 dodge caravan. the contact stated that the shocks underneath the driver's side of the vehicle were going straight through the metal, which holds the wheel in place. the failure causes the vehicle to hesitate at times. while driving over small bumps in the road at 15…
Tl*the contact owns a 1996 dodge caravan. the contact stated that the shocks underneath the driver's side of the vehicle were going straight through the metal, which holds the wheel in place. the failure causes the vehicle to hesitate at times. while driving over small bumps in the road at 15 mph, the vehicle suddenly veered to the opposite side of the road. the contact has taken the vehicle to the dealer a few times, but they stated that there was only a kit used to seal the shocks in place; however, it IS a temporary remedy and the failure would most likely recur. there IS currently not a permanent repair for this defect. the failure mileage was 90,000 and current mileage was 115,000.
- Electrical system
Tl*the contact owns a 1996 dodge caravan. the contact attempted to drive her vehicle and noticed that there was a fire near the headlight switch. the fire was extinguished by the contact. there were no injuries and the fire department was not called. the vehicle was able to be driven back to the contact's residence. the vehicle has not been to the dealer. the current and failure mileages were 192,400.
- Power train › Automatic transmission › Gear position indication (prndl)
Tl*the contact owns a 1996 dodge caravan. when the key IS not in the ignition, the vehicle will shift out of the park position. the vehicle backed into a fence and then struck a tree. the dealer and manufacturer have not been notified. the vin and engine size were unknown. the failure and current mileages were 110,000.
- Electrical system › Alternator/generator/regulator · Engine and engine cooling
Tl*the contact owns a 1996 dodge caravan. while driving in inclement weather conditions, water, or with the air conditioner activated, the vehicle temporarily loses control. the contact took the vehicle to the dealer and they stated that the serpentine belt slipped off. no warning lights…
Tl*the contact owns a 1996 dodge caravan. while driving in inclement weather conditions, water, or with the air conditioner activated, the vehicle temporarily loses control. the contact took the vehicle to the dealer and they stated that the serpentine belt slipped off. no warning lights illuminated at the time of the failure. the vehicle was repaired approximately five times, however, the failures recurred two months later. the manufacturer was unable to provide assistance. the speed was unknown. the failure mileage was 119,000 and current mileage was 135,000. updated 01-23-08. *kb the dealer stated upper radiator loose, loose clamps, front brake pads, belt tensioner, oxygen sensor, and alternator bracket. Updated 01/23/08 *tr
- Suspension › Front › Macpherson strut
Front strut mounts on every 96 thru 00 caravan, voyager, chrysler minivans that I've looked at,have serious rust problems, especially the left side, resulting in the strut itself breaking through and hitting the bottom of the hood, and resulting of loss of control of the vehicle when this happens.…
Front strut mounts on every 96 thru 00 caravan, voyager, chrysler minivans that I've looked at,have serious rust problems, especially the left side, resulting in the strut itself breaking through and hitting the bottom of the hood, and resulting of loss of control of the vehicle when this happens. The repair cost to have this repaired IS very costly,$300-1000 to make the vehicle safe to drive. I would like to see the nhtsa look into this problem on all 96 thru 00 mini-vans before somebody has a failure while driving with their family, and have a fatal accident. Please cure this problem before and not after people are killed due to this structural front strut tower failure. *tr
- Fuel system, gasoline
Tl*the contact owns a 1996 dodge caravan. the contact stated that the fuel tank causes fumes to enter the passenger compartment of the vehicle, as well as fuel leakage. he stated that the fuel tank was replaced a year ago, but still emits fumes. the vehicle was previously repaired under recall #…
Tl*the contact owns a 1996 dodge caravan. the contact stated that the fuel tank causes fumes to enter the passenger compartment of the vehicle, as well as fuel leakage. he stated that the fuel tank was replaced a year ago, but still emits fumes. the vehicle was previously repaired under recall # 99v216000 (fuel system, gasoline:delivery:fuel pump). the incident and purchase dates were unknown. the current mileage IS 165,000 and failure mileage was 100,000.
- Tires
1999 dodge caravan. While driving on the ohio turnpike in the left lane the right front tire separated from the axle . *Mc *jb
- Exterior lighting › Headlights
Tl*the contact owns a 1996 dodge caravan. the contact stated that the head lights retained water and caused them to appear foggy. the dealer diagnosed the vehicle as needing new head lights. the current mileage was 175,000, and failure mileage was 98,000.*ak
- Air bags › Frontal
TL* - the contact owns a 1996 dodge caravan. the contact was pulling into a parking lot doing 3 or 4 mph, when the drivers side and passenger side front air bags unexpectedly deployed. the contact stated that she never hit anything. the contact sustained bruises on her forearm. the contact didn't know if anything could be, and got rid of the van. *ak
- Power train
TL* - the contact was stopped at the light when she saw smoke coming from her car. she pulled her car over and got out and the car burst into flames. the contact said that she can get a fire and police report. the contact also said that there IS a safety recall on the engine cylinder head. the safety recall number IS 96v006000.
- Steering › Hydraulic power assist system
Rain cause belt to slip off losing power steering. can not use vehicle in rain of snow! 1996 dodge caravan has happened at least ten times. *Jb
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Air bag clockspring
There is no summary currently available
- Air bag clockspring
There is no summary currently available
- Dc minivan fuel injector rail leak
There is no summary currently available
- Post collision fuel system
- Post-collision fuel system integrity
There is no summary currently available
- Integrated child seat belt lockup
This investigation IS closed.chrysler corporation has submitted a defect information report identifying a safety defect and outlining the proposed remedy.recall number 98v-185 has been assigned to this safety recall.
- Fuel tank leaks
This engineering analysis was opened on january 31, 1997 based on information gathered during preliminary evaluation (pe), pe96-051. The pe was opened on august 19, 1996, to investigate allegations of fuel leakage from the area where the fuel pump/sending unit joins the fuel tank.for brevidy, this area will be…
This engineering analysis was opened on january 31, 1997 based on information gathered during preliminary evaluation (pe), pe96-051. The pe was opened on august 19, 1996, to investigate allegations of fuel leakage from the area where the fuel pump/sending unit joins the fuel tank.for brevidy, this area will be referred to as the pump/tank interface.these allegations were first received by odi on august 2, 1996 while investigating allegations of chrysler minivan throttle shaft hand-up, and uncontrolled engine speed, in pe96-036.while discussing that issue with a fleet, it was alleged that at least 10(out of 40) 1996 early production chrysler minivans leaked fuel from the pump/tank interface.analysis of the complaint and warranty data indicate fuel tank leakage incidents in the subject vehicles predominatly affected early production vehicles.the data involving confirmed incidents of tank/pump interface leaks suggest that those failures have been declining since july 1996.odi has received no reports of the subject condition involving original equipment pumps and tanks since september, 1997.currently this isssue does not reqresent a continuing field concern.odi will continue to monitor the subject vehicles for fuel leaks of any type.a safety related defect trend has not been identified at this time and further use of agency resoured does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
- Defective air bag crash sensor
Cfas sent a follow-up letter on december 12, 1996, to change the intent of the petition to airbag aggressivity and deployment variability.nhtsa received the letter on 12/12/96; accordingly, the petition due day was changed to april 12, 1997.cfas petitioned the agency to conduct an investigation to determine whether…
Cfas sent a follow-up letter on december 12, 1996, to change the intent of the petition to airbag aggressivity and deployment variability.nhtsa received the letter on 12/12/96; accordingly, the petition due day was changed to april 12, 1997.cfas petitioned the agency to conduct an investigation to determine whether the airbag crash sensor and/or deployment systems for the 1991-92 chevrolet corsica/beretta, 1990-92 ford taurus, and 1994-96 chrysler minivans are defective.cfas allege that information on low speed crashes here occupants have suffered fatal injuries suggests [that the above vehicles] have defective airbag crash sensor and/or deployment systems.
- Sliding door latch failure
Analysis of known incidents indicates a declining trend over the last five calendar quarters.extensive testing of incident vehicles has failed to reproduce occurrences of full latch disengagement.no failure mode which could cause a properly latched door to lose full latch engagement while driving has been verified as…
Analysis of known incidents indicates a declining trend over the last five calendar quarters.extensive testing of incident vehicles has failed to reproduce occurrences of full latch disengagement.no failure mode which could cause a properly latched door to lose full latch engagement while driving has been verified as a causal factor in any of the known incident vehicles during this investigation.a safety-related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.however, odi will continue to monitor complaint input for the nexy year and will request updated reports from chrysler during that process.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
- Integrated child seat belt lockup
Odi continues to receive complaints alleging latching/retractor mechanism problems.chrysler's assessment of the problem indicates that owners of the vehicles are not adhering to the cleaning requirements for the seat.the seat appears to malfunction if crumbs of food or beverage residue accumulates on the latching…
Odi continues to receive complaints alleging latching/retractor mechanism problems.chrysler's assessment of the problem indicates that owners of the vehicles are not adhering to the cleaning requirements for the seat.the seat appears to malfunction if crumbs of food or beverage residue accumulates on the latching tongue in thewell located between the child's legs.odi has 19 complaints of retract lockup.seven of these complaints report cutting the straps to remove the child.two of the seven consumers allege the child was choking.chrysler reports 60 owner/field reports which indicated 19 harnesses were cut to remove the children.additional information IS needed to fully assess the safety consequence of the alleged defect and to evaluate the chrysler corporation's rational for not conducting a safety recall campaign.
- Fuel leaks from the gas tank
Analysis to date indicates that some of the subject vehiclescontinue to experience fuel leaks from the fuel tank at the sending unit interface.most often the leak involves the o-ring seal.
- Sliding door latch failure
Chrysler maintains that the common factor contributing to known sliding door opening incidents IS prior incorrect dealer latch adjustment.chrysler attributes this problem to an inaccurate service manual procedure - sliding door latch/lock control, removal and installation.chrysler furnished information showing that…
Chrysler maintains that the common factor contributing to known sliding door opening incidents IS prior incorrect dealer latch adjustment.chrysler attributes this problem to an inaccurate service manual procedure - sliding door latch/lock control, removal and installation.chrysler furnished information showing that six of its complaints, and two of odi's, involved vehicles that had undergone prior repairs to the affected sliding door.chrysler has addressed the problem by issuing two technical service bulletins.tsb 26-06-96, service manual revisions, was issued in june 1996 and includes a service revision (#81-370-6105a) correcting service manual sliding door repair procedures.tsb 23-39-96, sliding door(s) difficult to open from the outside and/or inside, was issued june 28, 1996.chrysler identified three design changes involving the subject components: (1)sliding door latch pawl spring force increased from 5.4 newtons to 8.0 newtons in september 1995 to enhance pawl rotation return to neutral position; (2)adjustable sliding door hinge implemented in november 1995 to reduce variation in sliding door fit; and(3)sliding door striker attachment holes revised in january 1996 to eliminate up/down adjustment of striker to improve installation process and reduce variability of alignment between latch and striker.at present, odi IS not aware of any incidents involving vehicles built in or after january 1996.odi has continued to receive complaints of sliding doors opening while the vehicles are in motion, including vehicles with no prior service history to the affected sliding door assembly.owners allege that the doors open anywhere from a few inches to fully open, at speeds ranging from 15 to 60 mph.odi has also received numberous complaints alleging difficulty in latching the subject sliding doors and/or difficulty in opening one or both sliding doors.
- Safety blt latch operation
There is no summary currently available
- Fuel leakeage from rollover valve
There is no summary currently available
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10220101Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10220099Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
- 10220097Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10191460Valve Body. These may cause over drive cycling.
- 10175735Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
- 10169247Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
- 10169245Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10150552Child Seat Tether Anchor Installation This bulletin describes procedures to install Child Seat Tether Anchors based on Customer Request. Retrofits are subject to part availability. Vehicles in the following list that are marked **** for the model year are no longer supported with OEM retrofit kits. NOTE: Dealers are encouraged to honor any customers? request for the installation of the Child Seat Tether Anchors and Dealer reimbursement will be made by FCA US LLC regardless of vehicle age or mileage. See the Warranty Policy and Procedure Manual and/or Warranty Bulletin D-08-33 for reimbursement detail.
- 10020494Snow/water ingestion into rear brake drum.
- 10019632Snow/water ingestion into rear brake drum.
- 10005996Snow/water ingestion into rear brake drum.
- 10003545Pop/tick sound in steering wheel area.
- 10000317Cosmetic corrosion or perforation at upper strut tower/s usually between the strut and upper load path beam inner panel (inner fender).
- 6092304Subject regarding non-deployed airbag handling procedures.
- 6089800Daimlerchrysler corporation IS now offerinb airbag on / off switches for selected vehicles.
- 6089744Emissions recall stating that the radiator fan relay may not turn on the radiator cooling fans.
- 6089711Information regarding snow / water entering the rear brake drums.
- 6089389Test
- 6089311Concerns with a/c evaporator odor. *Nlm
- 6089078Concern with water leak onto the passenger side floor from the hvac housing. *Nlm
- 6089064Concerns with high effort required to u nlatch rear bench seats from the floor. *Nlm
- 6089038Information on tire and wheel runout. *Nlm
- 6089028Information on 41te/42le service information. *Nlm
- 6089026This bulletin involves transmission fluid auxiliary cooler. *Nlm
- 6088988Concerns with 41te/42le transaxle shudder during an emcc (electronically modulated converter clutch) shift. *Nlm
- 6088974This bulletin involves intermittent popping on front end. *Nlm
- 6088966Concerns with "honk" noise during parking lot maneuvers. *Nlm
- 6088944Concerns with "honk" noise during parking lot maneuvers. *Nlm
- 6088897Exhibiting a periodic bump in power train when the a/c IS operating
- 6088884Information on poor drivability with high di (drivability index) fuel. *Nlm
- 6088858Information on gasket surface preparation on aluminum engine components. *Nlm
- 6088843This bulletin involves transaxle kickdown, linkage wears the wiring harness. *Nlm
- 6088786Concerns with engine coolant usage. *Nlm
- 6088784Concerns with serpentine belt coming off or outboard ribs of belt are frayed. *Nlm
- 6088761Concerns with thumping noise at rear of vehicle during cold operation. *Nlm
- 635678Concerns with the air bag warning indicator lamp on intermittently or constantly.
- 634272Flash programming failure recovery. *Slc
- 634077Subject regarding outside rearview mirror glass replacement. *Slc
- 632201Subject regarding transmission oil cooler line hose clamp service.
- 632197Subject regarding camshaft / bearing service.
Every Dodge Caravan model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.