2000 Dodge Caravan
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Dodge › Caravan › 2000
These records cover every 2000 Dodge Caravan. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
13 recalls name the 2000 Dodge Caravan. Newest first.
Curt mfg IS recalling certain class 3 receiver hitches, p/n 13347, sold as aftermarket equipment for use on 1997-2007 chrysler town and country vans, 1996-2007 dodge caravans, and 1996-2004 plymouth voyager vans. when the hitch IS loaded to the maximum rating, the hitch may fracture or break at the bend location where the main body of the hitch meets the…
Risk and remedy
Risk
If the area in question fractures or breaks, this could cause an unstable driving condition, possibly resulting in a crash.
Remedy
Curt mfg will notify owners of record and will replace the hitch free of charge. the safety recall IS expected to begin during august 2010. owners may contact curt mfg at 1-715-831-8713.
Dope, inc. IS recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Dope, inc. Will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. At 1-626-272-1798.
Sabersport IS recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing…
Risk and remedy
Risk
In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.
Remedy
Safelite will notify its retail customers and replace the glass free of charge. Retail customers can contact safelite toll free at 1-888-843-2906. Safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. Wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. The recall began on january 15, 2008.
Certain airtex fuel pump modules, p/nos. E7089m, e7094m, e7113m, and e7129m, manufactured between june 1 and september 24, 2006. these fuel pump modules were sold as aftermarket for use in certain daimlerchrysler vehicles listed above. silicone material used in manufacture of the flapper valve was out-of-specification, leading to excess swell of the…
Risk and remedy
Risk
Fuel restriction could result in loss of power and/or engine stall, possibly resulting in a vehicle crash.
Remedy
Airtex will notify owners and replace the defective fuel pump modules free of charge. the recall began on october 18, 2006. owners may contact airtex toll-free at 1-866-867-3759.
Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain ford, daimlerchrysler, and jeep passenger vehicles. these brake cylinders were sold under the brand names of napa, raybestos, aimco, ac delco, carquest, bendix, and wagner. only products that were manufactured from july 27, 2005 through january 17, 2006…
Risk and remedy
Risk
Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
Remedy
Affinia (brake parts, inc.) will replace the subject brake hydraulic master cylinders free of charge. the recall began on march 20, 2006. owners can contact affina group customer service at 1-800-323-0354.
Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Risk and remedy
Risk
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
Remedy
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo USA at 909-468-3688.
On certain minivans, the driver's air bag may become disabled due to a failure of the clockspring, which IS located in the hub of the steering wheel.
Risk and remedy
Risk
This condition will manifest itself through illumination of the air bag warning lamp, and could eventually result in a driver's air bag open circuit, if the part IS not replaced in a reasonable amount of time.
Remedy
Dealers will replace the clockspring assembly on all covered vehicles with 70,000 miles or less. for those vehicles with more than 70,000 miles, daimlerchrysler will offer an extended lifetime warranty under which it will replace the clockspring at no charge if it fails. daimlerchrysler will also reimburse owners who have paid to have the clockspring replaced on their vehicles. the recall began on october 12, 2004. owners should contact daimlerchrysler at 1-800-853-1403.
On certain minivans and 4X2 pickup trucks, the vehicle certification label may have gross axle weight ratings (gawr) that exceed the maximum tire load capacity as defined in federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars."
Risk and remedy
Risk
Improperly loading your vehicle can cause tire failure and result in a crash.
Remedy
Owners will be provided with vehicle certification label overlays containing corrected information relative to vehicle gawr and tire size. owner notification began march 1, 2004. owners should contact daimlerchrysler at 1-800-992-1997.
Certain aftermarket replacement fuel filters, models wix filter part numbers 33576, 33577, 33734; napa filter part numbers 3576, 3577, 3734; and carquest filter part numbers 86576, 86577, 86734 used on 1996-2000 daimlerchrysler town & country, dodge caravan, and plymouth voyager vehicles, can cause the fuel lines to leak.
Risk and remedy
Risk
A possible fire can occur in the presence of an ignition source.
Remedy
Wix will notify its customers and replace the fuel filters free of charge. note: this does not involve any products manufactured by the daimlerchrysler corp. Nor any dailmerchrysler dealers. owner notification IS expected to begin during november 2003. owners who do not receive the free remedy within a reasonable time should contact wix at 704-864-6711.
Aftermarket replacement fuel filters manufactured between september 17, 2002, and january 20, 2003, sold under the brand names listed above. the filter may experience malfunction of the quick connector either blocking fuel flow to the engine or causing a fuel leak. this does not involve any products manufactured by the daimlerchrysler corp. Nor any…
Risk and remedy
Risk
If this condition occurred while the vehicle IS in motion, the engine could stall. also, in the presence of an ignition source, the fuel leak could result in a vehicle fire.
Remedy
Aftermarket replacement fuel filters for 1995-2000 short wheelbase chrysler town & country, plymouth voyager and dodge caravan minivans part no. 18232 and date code 0237, 0249, or 0252. replacement fuel filters for 1995-2000 long wheelbase chrysler town & country, plymouth voyager and dodge caravan minivans part no. 18230 and date code 0237, 0249, 0251, or 0304. replacement fuel filters for 2001-2004 chrysler town & country, plymouth voyager and dodge caravan minivans part no. 28871 and date code 0249. these part numbers and date codes appear on the gold-tone filter. distributors and retailers will be notified to isolate and return affected inventory. owners who have had the fuel filter serviced on one of the applicable vehicles after september 17, 2002 should return their vehicle to the service facility to be inspected to see if the fuel filter that was installed IS one that IS involved in the recall. if so, the owners should have the filter replaced. to receive a full refund plus the cost of postage, owners should cut the connectors from the hoses, rinse the connectors and return them together with proof of the amount paid for the replacement part and labor, to intercontinental at intercontinental auto parts, inc., p.o. Box 861, mahwah, nj 07430, attn: fuel filter recall. intercontinental will mail a full refund to the owner.
Certain pickup truck, van, and MINI van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by american technology components, inc. these units contain a courtesy light or lights that might overheat when the wire harness IS exposed to excessive moisture and road salt.
Risk and remedy
Risk
This overheating condition can cause the running board to melt or cause a fire.
Remedy
Dealers will replace the wiring harness on these running boards. owner notification began march 7, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact southern comfort at 1-800-745-6096.
Vehicle description: MINI vans built with 3.3L and 3.8L engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Risk and remedy
Risk
Fuel leakage in the presence of an ignition source can result in a fire.
Remedy
Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. owner notification began on january 25, 2002. due to the large quantity of vehicles involved in this campaign, the owner notification will be phased over the next several months. however, if a vehicle IS leaking fuel from the o-rings, the vehicle should be taken into a dealer to have this repaired as soon as possible. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact daimlerchrysler at 1-800-853-1403.
Owner complaints
470 complaints65 involved a crash5 involved a fire62 injuries4 deaths
What owners report most
Latest complaints
- Unknown or other
Twice over the winter my serpentine belt came off as I was driving through a puddle. Nothing deeper than a few inches. It also happened once last year.
- Engine · Unknown or other · Visibility/wiper
Belt under hood keeps falling off and or breaking car seizes up and locks up almost crashed a few times Also engine problems smokes a lot wipers don’t work windows won’t go down also transmission jerks when driving
- Structure › Body · Suspension
Vehicle was in motion- while driving along I heard and felt a loud noise (boom) from rear of vehicle-vehicle then swerved wildly out of control spinning around and taking down signs, mailbox-after looking at van it IS apparent that the rear axle slid backwards in wheel well. while body IS rust free, undercarriage has excessive rust in spring hanger area-van has been parked on pavement its entire life.
- Child seat · Seat belts
The consumer stated this IS the 2ND time the child seat belt became jammed and was not able to get his nephew out of the seat. *tr
- Engine · Steering
TL* the contact owns a 2000 dodge caravan. While driving approximately 15 mph, the power steering seized for the third time. After the previous failures, the vehicle was taken to an independent mechanic who determined that the serpentine belt slipped off and needed to be replaced. After the recent…
TL* the contact owns a 2000 dodge caravan. While driving approximately 15 mph, the power steering seized for the third time. After the previous failures, the vehicle was taken to an independent mechanic who determined that the serpentine belt slipped off and needed to be replaced. After the recent failure, the vehicle was not diagnosed or repaired. The manufacturer and dealer were not notified of the failure. The approximate failure mileage was 115,000.
- Air bags
TL* the contact owns a 2000 dodge caravan. While driving 40 mph, the air bag warning indicator flashed on and off intermittently, which was a safety concern. The vehicle was not taken to a dealer to be diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 166,000.
- Seat belts
2000 dodge MINI van. consumer writes in regards to seat belt malfunction. *smd the consumer stated the seat belt became too tight around a child passenger. The seat belt had to be cut on 2 separate occasions.*js the consumer stated the power control module box malfunctioned. The vehicle would cut off and the engine would rev up to 3,000 rpms. *Js
- Air bags · Engine
TL* takata recall. The contact owns a 2000 dodge caravan. The contact received notification of nhtsa campaign number: 04v480000 (air bags); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The…
TL* takata recall. The contact owns a 2000 dodge caravan. The contact received notification of nhtsa campaign number: 04v480000 (air bags); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The dealer was contacted (eastchester chrysler, jeep, dodge, 4007 boston road, bronx, ny) and a repair appointment was scheduled. After two hours of waiting at the dealer's, the vehicle was not repaired. The manufacturer was made aware of the issue, but offered no assistance. Also, whenever the vehicle was started, oil fumes were noticed and the air bag warning indicator illuminated. The vehicle was not repaired. The failure mileage was 11,444. Parts distribution disconnect.
- Suspension
Strut towers in engine compartment rusted through especially on the right. I've been told by a mechanic and others that the strut tower may fail completely and push up through the hood, causing accident and injury to driver (me).
- Air bags · Electrical system › Horn
TL* the contact owns a 2000 dodge caravan. While driving approximately 35 mph, another vehicle collided with the contact's vehicle. The contact stated that the vehicle did not have air bags and the horn malfunctioned. The contact received injuries to the left shoulder, neck, back, and head that…
TL* the contact owns a 2000 dodge caravan. While driving approximately 35 mph, another vehicle collided with the contact's vehicle. The contact stated that the vehicle did not have air bags and the horn malfunctioned. The contact received injuries to the left shoulder, neck, back, and head that required medical attention. A police report was filed. The vehicle was towed to an auto mechanic facility with pending diagnostic results. The manufacturer was not notified. The vin was unknown. The failure mileage was approximately 296,000.
- Air bags
TL* the contact owns a 2000 dodge caravan. The contact stated that the air bag warning indicator illuminated. The vehicle was taken to a dealer, but was not diagnosed or repaired. The dealer stated that the vin was included in the air bag clock spring recall, but not nhtsa campaign number: 04v480000 (air bags). The nhtsa campaign number for the clock spring recall was not provided. The failure mileage was 120,194.
- Fuel/propulsion system
TL* the contact owns a 2000 dodge caravan. While driving various speeds, the contact smelled an abnormally strong fuel odor inside the vehicle. The vehicle was not diagnosed nor repaired. The vin was not included in nhtsa campaign number: 06ve091000 (fuel system, gasoline). The manufacturer was notified of the failure. The approximate failure mileage was 223,000.
- Exterior lighting
TL* the contact owns a 2000 dodge caravan. The contact stated that the transparency of the frontal headlights was fogging causing it to be very difficult to view the road at night. The manufacturer was not notified of the failure. The vehicle was not diagnosed or repaired. The approximate failure mileage was 30,000. updated 07/13/16*lj updated 07/25/16.*jb
- Engine and engine cooling
Every time this vehicle IS to be served for smog check renewal, the check engine light becomes an issue. For 2014 I spent money in repairs dealing with a new egr valve. The problem stopped and passed smog check. This year 2016 I am having the same problem. All areas of smog have passed in the smog…
Every time this vehicle IS to be served for smog check renewal, the check engine light becomes an issue. For 2014 I spent money in repairs dealing with a new egr valve. The problem stopped and passed smog check. This year 2016 I am having the same problem. All areas of smog have passed in the smog test except that results show a "not ready " obd II system. Do this means that every year this van IS due for smog check I have to keep buying a new egr valve or spend money in the emission system repairs because the emission system IS faulty by making? areas showing as not ready are catalyst, oxygen sensor, egr and or vvtvsystem. Please advise. My name IS [xxx]. information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(B)(6). *tr
- Air bags · Electrical system › Horn · Equipment › Electrical › Radio/tape deck/cd etc.
TL* the contact owns a 2000 dodge caravan. The contact stated that the air bag warning indicator illuminated, the horn failed, and the radio failed. The failure recurred multiple times. The vehicle was taken to a dealer where it was diagnosed that the air bag clock spring needed to be replaced. The…
TL* the contact owns a 2000 dodge caravan. The contact stated that the air bag warning indicator illuminated, the horn failed, and the radio failed. The failure recurred multiple times. The vehicle was taken to a dealer where it was diagnosed that the air bag clock spring needed to be replaced. The vehicle was not repaired. The contact was made aware of nhtsa campaign number: 04v480000 (air bags); however, the vin was not included. The manufacturer was notified of the failure. The approximate failure mileage was 100,000.
- Seat belts
Cpsc: 200 dodge caravan: consumer states seat belt IS jammed. *SS updated 05/25/16*lj; updated 04/27/18*jb *tr
- Exterior lighting
Over the past several years I have noticed my headlight lens were fogging up to the point where they were not functioning safely. I took the car to the shop where they used an emulsifier liquid to partially restore the lenses. then I noticed that other cars had the same problem. this was not…
Over the past several years I have noticed my headlight lens were fogging up to the point where they were not functioning safely. I took the car to the shop where they used an emulsifier liquid to partially restore the lenses. then I noticed that other cars had the same problem. this was not a problem when the manufacturers used glass lenses. Now they use plastic. what can be done to encourage auto manufacturers to place safe no-fog lenses in their new vehicles?
- Steering · Wheels
When I tried to pull my dodge caravan (2000) out of the parking lot after a heavy raining day, I found the power steering didn't work. I could go forward or backward, but could not turn, or could turn only very slowly (i could hear the wheel kind of making clicking sound when I tried to turn).…
When I tried to pull my dodge caravan (2000) out of the parking lot after a heavy raining day, I found the power steering didn't work. I could go forward or backward, but could not turn, or could turn only very slowly (i could hear the wheel kind of making clicking sound when I tried to turn). After driving very slowly on the parking lot and tried to turn slowly several time, the steering finally got back. I googled online and found many people have the same problem, mostly with a dodge, but also some other cars. http://www.topix.com/forum/autos/dodge-grand-caravan/tc37vjlp6md4pohvj since I don't drive much and mostly park my vehicle in the garage, I don't have much problem. It has happened a couple more times after the first incident, but it usually returns normal after I make several small turns in the parking lot. But this morning, it happened again, after I parked my car outside with an overnight rain, and the wheel was still kind of stuck after I drove about 5 miles, making several turns on purpose in the neighborhood. It's still pouring outside, I don't know if I can get the steering back to normal after work. since I am not the only people having the same problem, I hope the manufacturer could help us solve the problem. thanks!
- Seats · Service brakes
When driving down the road at 25 mph the drivers seat all of sudden fell back (the top seat) and wont stay up in position. It seems that it IS faulty due to a mechanism not being attach correctly. I have not been able to get the seat fixed due to high costs. also the rear chassis brake tube seem to rust extremely and create itself a hole.
- Fuel/propulsion system · Structure › Body · Unknown or other
9/8/2008 I was traveling on IR80 & I must of swerved a bit & the van struck a dot paddle marker @ humboldt mile marker 45 in nevada. The van became engulfed in flames & overturned sideways at least 4 times. My mother & father parrished as a result of this accident, burned so much they couldn't…
9/8/2008 I was traveling on IR80 & I must of swerved a bit & the van struck a dot paddle marker @ humboldt mile marker 45 in nevada. The van became engulfed in flames & overturned sideways at least 4 times. My mother & father parrished as a result of this accident, burned so much they couldn't recognize their gender. My wife & I escaped with her getting severely burned about 76% & I about 68%, we was transported to humboltd hospital then air transported to u of u burn center salt lake city utah where she spent about 7 months in ccu burn unit & I about 3 months. The marker post was uprooted & struck the undercarriage of the van & detached the fuel line then punctured the cross member & depositing the fuel line in the hole the fire started then we overturned with a series of explosions. A mechanic explained the severed fuel line was a return line from the evap.canister to the fuel tank & that the fuel system stayed at 49 psi being fed by an electric fuel pump I remember driving speaking with my father, my wife & mom was sleeping in the back seat then I woke up on fire trying to escape the wreckage, I hollered @ my wife & I rolled out of the van. My wife checked mom she was dead then another explosion blew my wife to the front seat between where my dad & I sat, she grabbed dad but he wouldn't come cause of mom. Two people moved my wife after my father shoved her out. I started back to the van when another explosion engulfed my father. I dropped to my knees & told a bystander I just killed my mother & father. My children & family hired a big time lawyer & it was looking good until chrysler filed for bankruptcy & cleared them from all lawsuits prior to their bankruptcy. My lawyer had to walk away with a $30,000 loss, she was 44 & I was 48 years old prime time of our life we still battle health issues from the burns & never got a red cent from chrysler. *tr
- Air bags
***Blf note call consumer to get more info*** my mother bought brand new min van from dodge, she has for 8 months. She drove in county road. She hit pothole in 40 mph then air bag blew up. She not able to see road when air bad blow up, that cause van run off right side shoulder. County road have a…
***Blf note call consumer to get more info*** my mother bought brand new min van from dodge, she has for 8 months. She drove in county road. She hit pothole in 40 mph then air bag blew up. She not able to see road when air bad blow up, that cause van run off right side shoulder. County road have a lot cure. Van has not hit till, she can not see road and wheel go stay straight while road IS cure. She have claim to dodge twice and still deny. She lost everything. I gave her my old truck for her to drive. I and my mother have talk with insurance to find out what going on. He say it have to wait for recall. So now this recall airbag finally come out. She have to go hospital because her head hit by steel wheel. *tr
- Electrical system
2000 dodge caravan. The key ignition lock freezes up and (intermittently) wont move. *mw
- Engine and engine cooling · Power train · Steering
Driving in a rainstorm the drive belt came off while driving onto the entrance ramp of C270. the power steering, water pump, generator failed. the car was not able to drive. *tr
- Suspension
TL* the contact owns a 2000 dodge caravan. the contact stated that the shocks were covered with rust and caused the suspension to collapse. the vehicle was not taken to a dealer or mechanic for diagnostic testing. the manufacturer was notified of the failure. the failure mileage was unknown.
- Air bags
TL* the contact owns a 2000 dodge caravan. The contact stated that while driving 10 mph, another vehicle crashed into the passenger side of the contact. Upon impact, the air bags failed to deploy. The driver sustained a contusion on the shoulder. The vehicle was towed to an independent mechanic.…
TL* the contact owns a 2000 dodge caravan. The contact stated that while driving 10 mph, another vehicle crashed into the passenger side of the contact. Upon impact, the air bags failed to deploy. The driver sustained a contusion on the shoulder. The vehicle was towed to an independent mechanic. The technician diagnosed that the air bags were faulty. The manufacturer was made aware of the failure. The vehicle was destroyed. The failure and current mileage was 127,000.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Driver air bag clockspring failure
The driver air bag clockspring can develop an open-circuit condition resulting in nonfunctional driver-side frontal air bag, horn, cruise control (if equipped), and/or steering wheel radio control (if equipped).in its october 5, 2004 letter to nhtsa, daimlerchrysler stated that it will conduct a safety recall and…
The driver air bag clockspring can develop an open-circuit condition resulting in nonfunctional driver-side frontal air bag, horn, cruise control (if equipped), and/or steering wheel radio control (if equipped).in its october 5, 2004 letter to nhtsa, daimlerchrysler stated that it will conduct a safety recall and replace the clockspring assembly on all my 1998.5-2000 daimlerchrysler minivans, built between march 1998 and august 2000, with 70,000 miles or less.it will also provide a lifetime warranty for this component on my 1998.5-2000 minivans, regardless of mileage.the details of the corrective action are described in daimlerchrysler's letter (see recall no. 04V-480).the agency believes that further expenditure of agency resources does not appear to be warranted.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists with respect to those vehicles covered only by the lifetime warranty.the agency will take further action if warranted by the circumstances.see page 2 for additional information.
- Air bag clockspring
There is no summary currently available
- Dc minivan fuel injector rail leak
There is no summary currently available
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10229256KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
- 10228094Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~
- 10223854Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
- 10221686KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
- 10220101Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10220099Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
- 10220097Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10191460Valve Body. These may cause over drive cycling.
- 10181452Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please perform the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Remove hex nut and the top flared fitting on the radiator tank.~ 3. Using a wire brush and gasket remover, clean off the old sealant on the smaller threaded portion of the flared fitting. Do the same for the threads on the trans oil cooler.~ 4. Apply a new application of Mopar PN 04318032 to the flared fitting, leaving the first threads free for ease of engagement.~ 5. Install the top flared fitting by hand, then torque the fitting to 235 +/- 15 Lb-In.~ 6. Install the hex nut and torque to 100 +/- 10 Lb-In.~ 7. Repeat steps 2-6 for bottom flared fitting.~ 8. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~
- 10175735Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
- 10169249Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10169247Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
- 10169245Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10150552Child Seat Tether Anchor Installation This bulletin describes procedures to install Child Seat Tether Anchors based on Customer Request. Retrofits are subject to part availability. Vehicles in the following list that are marked **** for the model year are no longer supported with OEM retrofit kits. NOTE: Dealers are encouraged to honor any customers? request for the installation of the Child Seat Tether Anchors and Dealer reimbursement will be made by FCA US LLC regardless of vehicle age or mileage. See the Warranty Policy and Procedure Manual and/or Warranty Bulletin D-08-33 for reimbursement detail.
- 10141260KEY BLANK WITH TRANSMITTER The key with an integrated FOB P/N 05183348AA is temporarily unavailable. The supplier is currently working on a functional replacement. Currently, for customer satisfaction, the immobilizer blade key (no integrated FOB) P/N 05018689AA can be offered to the customer as an alternative option. For any details please contact FCA Engineering: Cell (248) 408-9068 Boris Prishkolnik
- 1012900882212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
- 10121923Radiator If vehicle comes in for transmission fluid leaking from trans-oil cooler fittings on the radiator, please check the following before replacing the radiator/cooler:~ 1. Remove both of the transmission lines from the cooler?s top/bottom flared fittings on the radiator. ~ 2. Loosen the hex nut on the top flared fitting on the radiator tank.~ 3. Torque the top flared fitting to 235 +/- 15 Lb-In.~ 4. Torque hex nut to 100 +/- 10 Lb-In.~ 5. Repeat for bottom flared fitting.~ 6. Reinstall transmission line per normal installation procedures and ensure correct fluid level.~ ~ If vehicle is in need of a new radiator for another reason, check the new radiator for correct torque on the trans-oil cooler fitting per steps 2-5 above.~ ~ If radiator has a yellow mark by the trans-oil cooler fittings the torque does not have to be checked.
- 10020494Snow/water ingestion into rear brake drum.
- 10019632Snow/water ingestion into rear brake drum.
- 10005996Snow/water ingestion into rear brake drum.
- 10003545Pop/tick sound in steering wheel area.
- 10000317Cosmetic corrosion or perforation at upper strut tower/s usually between the strut and upper load path beam inner panel (inner fender).
- 6092304Subject regarding non-deployed airbag handling procedures.
- 6089804Information on rear wheel park brake actuator / lever service.
- 6089800Daimlerchrysler corporation IS now offerinb airbag on / off switches for selected vehicles.
- 6089788Information regarding torque converter break in implemented to eliminate early mileage shudder concerns.
- 6089711Information regarding snow / water entering the rear brake drums.
- 635678Concerns with the air bag warning indicator lamp on intermittently or constantly.
- 634272Flash programming failure recovery. *Slc
- 634077Subject regarding outside rearview mirror glass replacement. *Slc
- 632201Subject regarding transmission oil cooler line hose clamp service.
- 632197Subject regarding camshaft / bearing service.
- 630800Snow/water ingestion into rear brake drum. This bulletin supersedes 05-001-02 dated march 4, 2002.
- 628194Experiencing a pop/tick sound heard coming from the steering wheel area while the vehicle IS in motion.
- 625650Subject regarding outside rearview mirror glass replacement.
- 621898Automatic transmission fluid usage ATF+4.
- 620914Experiencing a squawk / creak / groan sound from front suspension while driving over rough / bumpy roads.
- 620072Subject regarding service / diagnostic manual revisions.
- 620066Subject regarding generic scan tool (gst), publication no. 81-170-00008 provided with this technical service bulletin to provide reference information when using generic scan tool on obdii vehicles.
- 620059Subject regarding airbag / clock spring service for various models including 2002 model year jeep liberty.
Every Dodge Caravan model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.