2007 Ford F-650 SD

Recalls

1 recall names the 2007 Ford F-650 SD. Newest first.

• Power train › Axle assembly

  Jun 5, 2007NHTSA 07V23800031 vehicles

  On certain trucks built with dana rear axles, the rear axle may have a housing that was built using steel that was thinner than specified.

  Risk and remedy

  Risk

  Through normal use, the axle housing could fatigue and develop a crack which could result in a wheel end lock-up or separation, possibly resulting in a crash.

  Remedy

  Dealers will replace the axle free of charge. the recall began on june 12, 2007. owners may contact ford at 1-800-248-0186.

  Full recall details →

Owner complaints

What owners report most

1. Electrical system2
2. Fuel system, diesel1
3. Power train1
4. Service brakes1

Latest complaints

• Jul 18, 2016AL2,000 mi
  Service brakes
  TL* the contact owns a 2007 ford F-650 sd. While driving 70 mph, the vehicle failed to accelerate when the accelerator pedal was depressed. In addition, the anti-brake system warning light illuminated. The contact mentioned that smoke fumes were seen coming from all tires. The failure recurred…

  TL* the contact owns a 2007 ford F-650 sd. While driving 70 mph, the vehicle failed to accelerate when the accelerator pedal was depressed. In addition, the anti-brake system warning light illuminated. The contact mentioned that smoke fumes were seen coming from all tires. The failure recurred intermittently. The vehicle was taken to the dealer where it was diagnosed, but the cause of the failure was undetermined. The brake calibers and pads were replaced, but the remedy failed. The manufacturer was made aware of the failure. The failure mileage was 2,000.

• Mar 26, 2012AZ42,300 mi
  Power train
  TL* the contact owns a 2007 ford F-650. The contact stated that while driving 35 mph, the axle seized without warning. The contact was able to maintain control of the vehicle. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure who did not offer any assistance…

  TL* the contact owns a 2007 ford F-650. The contact stated that while driving 35 mph, the axle seized without warning. The contact was able to maintain control of the vehicle. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was not included in campaign ID number: 07v238000 (power train:axle assembly). The vehicle was not repaired. The vin was not available. The failure and the current mileage was 42,300.

• Sep 8, 2010CA19,760 miFire
  Electrical system › 12v/24v/48v battery
  Tl*the contact owns a 2007 ford F-650 superduty. The contact stated that an electrical fire ignited in the battery compartment. The wiring within the ecm melted down which caused the fire. The fire was put out with an extinguisher. The vehicle was towed to an authorized dealership where the dealer…

  Tl*the contact owns a 2007 ford F-650 superduty. The contact stated that an electrical fire ignited in the battery compartment. The wiring within the ecm melted down which caused the fire. The fire was put out with an extinguisher. The vehicle was towed to an authorized dealership where the dealer called the manufacturer who refused to assist in repair costs. The vehicle was repaired at that time. The current and failure mileages were 19,760.

• Apr 7, 2010MI38,000 mi
  Electrical system
  Tl*the contact owns a 2007 ford F650. While driving 65 mph during fair weather conditions the check engine light came on and shut off. The vehicle continued to function normally. The check tran light also illuminated at a lower speeds of 45-50 mph and the vehicle shut off intermittently while…

  Tl*the contact owns a 2007 ford F650. While driving 65 mph during fair weather conditions the check engine light came on and shut off. The vehicle continued to function normally. The check tran light also illuminated at a lower speeds of 45-50 mph and the vehicle shut off intermittently while driving. The vehicle was taken to several mechanics who confirmed that the failure was electrical. The manufacturer was not notified. the failure mileage was 38,000 and the current mileage was 96,000.

• Jul 27, 2009FL36,000 mi
  Fuel system, diesel
  Fuel tank defect. 2007 ford F650 xlt super duty truck. Vin # it has come to our attention that numerous truck of this description have had replacement of fuel tanks that have a design flaw. we, " aa susie's limousine and coach and carriage limousine" operate as a livery transportation provider…

  Fuel tank defect. 2007 ford F650 xlt super duty truck. Vin # it has come to our attention that numerous truck of this description have had replacement of fuel tanks that have a design flaw. we, " aa susie's limousine and coach and carriage limousine" operate as a livery transportation provider in jacksonville florida. We transport our customers locally, intrastate and interstate as this vehicle was purchased as a bus designed by glaval. This IS a concern to us regarding this matter because it IS a know fact that there IS a flaw in the design or operation of the fuel tanks used on this vehicle. We are requesting that the vehicle be recalled so corrections can be made by ford. We have talked to mike davidson ford in jacksonville florida and were told that they have had problems with the tanks on other trucks of the same model and have had to replace them. if this IS a problem, it IS a safety hazard weather operating as a cargo truck or livery transportation. *tr

Service bulletins

Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.

• 10205026Exterior mirror - tubular stainless steel west coast style mirror - loose mounting bracket
• 10204983Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket
• 10183762Some 2006-2015 F-Super Duty 650/750 vehicles equipped with exterior tubular stainless steel west coast style mirrors may have a loose mounting bracket due to poor rivet retention.
• 10095225Some 2005-2017 f-super duty 4X4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4X4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit IS now available for customer purchase. The kit IS designed for severe duty and IS non warrantable. The knuckle seal shield kit gc3z-54024a38-a includes an instruction sheet.
• 10056196Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, F-53 motorhome chassis, low cab forward.
• 10055629Ford: on some trucks, there IS a no crank situation and if voltage on transmission range sensor at pin 21, IS less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. Model 2003-2007 f super duty, 2004-2010 e series, 2003-2005 excursion.
• 10039053Ford: if there IS an intermittent lack of power, surge, or hesitation while driving the brakes will override acceleration.
• 10029424Ford truck: some vehicles may exhibit a loose set back. Follow the service procedure steps to correct the condition.
• 10026387Ford: 6.0L diesel hard start/long crank/no start du to low injector control pressure (icp). Ipe
• 100243256.0L turbocharger carbon deposit diagnostics and service tips. Updated 5/29/08.
• 100238556.0L--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles.
• 10023852Some 2004-2008 f-super duty 650-750 vehicles equipped with air suspension may exhibit a condition where the air suspension springs are not re-inflating.
• 100234352005-2008 f-super duty manual transmission- clutch pedal concern.
• 10023233Some 2005-2007 F-650 and F-750 vehicles equipped w/ a 6.0L diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp).
• 10022675Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes.
• 10022673Stuck or jumping/bouncing/erratic speedometer and/or tachometer.
• 10022297White smoke, lacks power, exhaust odor, surges, runs rough, or no start.
• 100222936.0L diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct.
• 10022283Rear of vehicle IS too high/low -5TH wheel and goose neck applications.
• 10022280Buck/jerk when pulling large heavy gooseneck trailers. Diesel engines. Reprogramming the powertrain control module (pcm) with the latest calibration might solve the issue.
• 10022243Lack of power due to low fuel pressure - fuel tank liner seperation.
• 10022236Misfire and dtc p0300.
• 10022234Turn signals flashing rapidly after modification.
• 10022233Misfire and dtc p0300.
• 10022232Headlight adjustment needed.
• 10022229Lack of power or lack of performance condition when operated above 5,000 feet of altitude.
• 10021978Power steering pump pulley alignment.
• 10021903ABS light on and possible c1175, c1236, p0500,p0503.
• 10021901Dual fuel tank. One empty fuel does not transfer. Updated 2/6/08.
• 10021621Lack of power due to low fuel pressure, fuel tank liner seperation.
• 10021619Air filter water ingestion / snow packing with codes p0103.
• 10021485White smoke, lacks power, exhaust odor, surges, runs rough, or no start.
• 10021484Adding additional bulbs to turn indicator or hazard flasher circuits.
• 10021483Right fuel tank empty - fuel does not transfer from left tank.
• 10021482No start, no ecm/tcm communications and/or flashing automatic transmission indicator.
• 100214646.0L oil seep or boost pressure leak at hot side charge air cooler duct.
• 10021462Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start.
• 100212786.0L - reduced engine performance - high altitude.
• 10021236Lack of cooling fan operation.
• 10021235Runs rough or misfire due to a stuck valve.

Every Ford F-650 SD model year

Bars are owner complaints, dots mark years with recalls. Select a year to open its report.