2009 Ford F-650 SD

Recalls

3 recalls name the 2009 Ford F-650 SD. Newest first.

• Engine and engine cooling

  Sep 9, 2010NHTSA 10V3980003,469 vehicles

  Ford IS recalling certain model year 2008-2009 F-650 and F-750 trucks equipped with caterpillar C7 engine. the #5 and #6 fuel lines may crack at the fastening point to the common fuel rail and cause a fuel leak.

  Risk and remedy

  Risk

  A fuel leak, in the presence of an ignition source, can result in a vehicle fire.

  Remedy

  Ford IS working with caterpillar to notify owners and repairs will be performed by authorized caterpillar dealers free of charge. the safety recall began on september 8, 2010. owners may contact caterpillar toll-free at 1-800-447-4986 or ford at 1-866-436-7332.

  Full recall details →

• Exterior lighting

  Dec 15, 2009NHTSA 09V47600042 vehicles

  Ford IS recalling model years 2009 F-650 and F-750 trucks. the chassis wire harness may have been assembled without a connector seal if this seal IS missing, the connector terminals may corrode affecting the proper illumination of the vehicle's rear brake lamps, tail lamps, turn signal lamps or trailer lamps (if equipped.) also, the function of the…

  Risk and remedy

  Risk

  Inoperative lamps may increase the risk of a crash.

  Remedy

  Dealers will inspect the connector and repair the main and rear chassis wire harness if necessary. a missing seal will be replaced and electrical grease applied to prevent future corrosion. the safety recall began on december 16, 2009. owners may contact ford at 1-866-436-7332 or through the internet at www.fordowner.com.

  Full recall details →

• Engine and engine cooling › Engine › Diesel

  Aug 25, 2008NHTSA 08V4280002,811 vehicles

  Ford IS recalling 2,811 my 2008-2009 F-650 and F-750 trucks equipped with C7 or C9 caterpillar diesel engines. the fuel pump outlet check plug may be cracked which could cause fuel to spray and leak.

  Risk and remedy

  Risk

  Fuel leakage, in the presence of an ignition source, could result in a fire.

  Remedy

  Ford IS working with caterpillar (please see 08e042). Caterpillar will replace the fuel pump plug free of charge. owners may contact caterpillar at 1-800-447-4986, or ford at 1-800-343-5338 (fleet owners) or 1-866-906-9811 (motor home owners).

  Full recall details →

Owner complaints

Latest complaints

• Feb 9, 2017PA17,000 mi
  Service brakes
  TL* the contact owns a 2009 ford F-650 sd. The contact stated that while driving at approximately 40 mph, the brake pedal was depressed but the brakes failed to respond. The contact had to make a sharp left turn to avoid crashing into a vehicle. The emergency brake was activated and shifted the…

  TL* the contact owns a 2009 ford F-650 sd. The contact stated that while driving at approximately 40 mph, the brake pedal was depressed but the brakes failed to respond. The contact had to make a sharp left turn to avoid crashing into a vehicle. The emergency brake was activated and shifted the gear shifter into slow range to be able to continue driving the vehicle. The vehicle was taken to a dealer where it was diagnosed that a control unit failed and needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 17,000. updated 05/19/17*lj *cn

Service bulletins

Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.

• 10254138All accessory stick-on keyless entry keypads come with a wallet card containing the master code. If the accessory keypad was factory installed, this card will be placed in the glove box and should be handed to the vehicles owner during initial delivery. Unlike the integrated (wired) factory keypad, the accessory keypad master code cannot be retrieved from the vehicle using a diagnostic scan tool. If the wallet card for an accessory keypad is lost, follow these steps to recover the code. Dealer Key Code access is granted through the Dealer Program Enrollment System (DPES); dealership management can authorize users. The authorized user must go to FMCDealer.com > Parts and Service > Parts Product Line Information > Keys/Entry Devices > Aftermarket Keyless Entry Keypad Code Access. Follow the instructions on the screen to obtain the master code for the accessory keypad.
• 10205026Exterior mirror - tubular stainless steel west coast style mirror - loose mounting bracket
• 10205022Torqshift Transmission - Malfunction indicator lamp (MIL) diagnostic trouble codes (DTCS) P0751, P0730 and/or P2700
• 10204983Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket
• 10183762Some 2006-2015 F-Super Duty 650/750 vehicles equipped with exterior tubular stainless steel west coast style mirrors may have a loose mounting bracket due to poor rivet retention.
• 10095225Some 2005-2017 f-super duty 4X4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4X4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. A knuckle seal shield kit IS now available for customer purchase. The kit IS designed for severe duty and IS non warrantable. The knuckle seal shield kit gc3z-54024a38-a includes an instruction sheet.
• 10060326Ford: diesel engine runs rough, engine knocking, hard start, crank but no start due to height of improper pedestal that causes exhaust or intake valves be hung open. Model 2008-10 f super duty.
• 10058606Ford: after rocker pedestal replacement, some diesel trucks are experiencing knocking engine, rough runs, hard start, crank no start because of improper pedestal height causing to hang open the intake or exhaust valves. Model 2008-10 f super duty.
• 10058194Ford 2009-2013 f650,f750: service information regarding diagnostic trouble codes: u041:68 and u0401:82 in the heating ventilation and air conditioning module.
• 10057870Ford: due to restrictions from cooling system contamination, diesel engine oil coolers primarily are being replaced because of other components in cooling system. Model 2008-10 f-super duty.
• 10056750Ford: there are exhaust leaks, caused by warped exhaust manifold, experience by diesel engine. Model 2008-10 f super duty.
• 10056196Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, F-53 motorhome chassis, low cab forward.
• 10054372Ford: the generic electronic module (gem) has a diagnostic trouble code (dtc) that IS invalid for hydraulic brakes when pulling codes or after configuring new gem due to hydromax no longer uses c1268 (hydromax motor relay #1 circuit failure) and currently no method to configure gem. Model 2009-2013 F-650, F-750.
• 10053418Ford: when turning, there IS a popping or clunking noise that IS heard or felt, under floor pan, in some vehicles and more noticeable when weather IS cold. Model 2008-2012 f-super duty.
• 10045066Ford: some trucks, equipped with 6.4L diesel engine will lack power with diagnostic trouble codes (dtcs) p246c and p2463 with a malfunction indicator lamp.
• 10044214Ford: some trucks may exhibit a situation with diesel engine such as engine knocking, low power, exhaust smoke, long or no crank start and runs rough.
• 10044125Ford: some 2009- 2011 e-series, f-super duty-f-53 motorhome and F-59 stripped chassis vehicles equipped with a torqshift transmission may exhibit mil with dtcs p0751, p0730 and/or p2700.
• 10041245Ford service campaign: see document search button for owner letter. There are multiple problems with the vehicle. Possibliy including: malfunction light on, runs rough, reduced power, excessive smoke from the exhaust, fuel smell from the crankcase, coolant loss, and engine noise.
• 10039157Ford: there may be a loss of power, engine surge/ hesitation while driving. The pcm could be getting signals from the brakes and accelerator at the same time causing the brakes override to activate.
• 10039053Ford: if there IS an intermittent lack of power, surge, or hesitation while driving the brakes will override acceleration.
• 10038965Comm-trans lund: some 2009-2011 models may have the air bag inicator flashing with a stored trouble code. This IS a software problem.
• 10034631Ford: supply/return lines installation at high pressure pump-revised washer for trucks equipped with 6.4L engines. When installing supply or return lines at high pressure pump on diesel engines, do not use the bonded style washer (w302870), use only the hybrid style washer (w303659).
• 10033139Ford trucks: on some trucks equipped with a 6.4L diesel engine, with less than 5000 miles, may exhibit diagnostic trouble codes p0404 and/or p1335. This may be due to weld slag/debris, from turbo up-pipe manufacturing process, being stuck in the egr valve and preventing it from seating properly. Models f super duty-f250-f550.
• 10029166Ford: vehicles equipped with meritor wabco hydraulic full power brake system exhibit brake warning light and/or the ABS light on.
• 10029165Ford: vehicles equipped with caterpillar engine may exhibit chaffing of the lower radiator hose on the frame bolts.

Every Ford F-650 SD model year

Bars are owner complaints, dots mark years with recalls. Select a year to open its report.