2002 Hyundai Sonata
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Hyundai › Sonata › 2002
These records cover every 2002 Hyundai Sonata. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
7 recalls name the 2002 Hyundai Sonata. Newest first.
Hyundai IS recalling 82 model year 2002-2003 sonata vehicles. repeated use of the interior door handle may cause wear of the chrome plating. If the top edge of the handle has very thin chrome plating that portion of the plating may wear away more easily than more thickly plated areas as the door handle IS used. the worn chrome plating on the upper edge of…
Risk and remedy
Risk
A sharp edge could lacerate or otherwise injure a vehicle occupant.
Remedy
Dealers will repair the chrome plated interior door handle free of charge. The recall began on september 16, 2009. owners may contact hyundai of puerto rico at 1-787-999-3333.
Hyundai IS recalling 91,350 my 2002-2003 hyundai sonata vehicles. repeated use of the interior door handle may cause wear of the chrome plate. if the top edge of the handle has very thin chrome plating, that portion of the plating may wear away more easily than more thickly plated areas as the door handle IS used. the worn chrome plating on the upper…
Risk and remedy
Risk
This may inflict laceration injuries to anyone using the door handle.
Remedy
Dealers will repair the chrome plated interior door handle free of charge. the recall IS expected to begin during june 2009. owners may contact hyundai customer assistance center at 1-800-633-5151.
Hyundai IS recalling 188,282 my 2001-2004 sonata and my 2001-2004 xg300 and xg350 vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia…
Risk and remedy
Risk
If that happens, the vehicle may lose drive power to the wheels, and the front wheel may make contact with the fender or wheel well, thereby increasing the risk of a crash.
Remedy
Dealers will measure the thickness of the front sub-frame and inspect the front sub-frame for corrosion damage and, if necessary, the front sub-frame will be replaced with a new sub-frame that incorporates additional holes in the upper and lower panels. if the front sub-frame does not require replacement, the dealer will add drainage holes to the sub-frame and will treat the sub-frame with rust-proofing material to stop the corrosion process. this procedure will be performed free of charge. the recall IS expected to begin during april 2009. owners may contact the hyundai customer assistance center at 1-800-633-5151.
Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 301, "fuel system integrity" a valve on the fuel tank assembly may not close properly. if a vehicle rolls over and the fuel tank assembly valve IS not properly closed, fuel spillage may occur.
Risk and remedy
Risk
Fuel spillage in the presence of an ignition source may result in a fire.
Remedy
Dealers will install an additional fuel tank assembly valve. the recall began on october 5, 2004. owners should contact hyundai de puerto rico at 1-800-981-0188.
Some passenger vehicles contain a fuel tank assembly valve that may not close properly. if a vehicle with a fuel tank assembly valve that IS not properly closed were to roll over, fuel spillage may occur.
Risk and remedy
Risk
Fuel spillage in the presence of an ignition source may result in a fire.
Remedy
Dealers will install an additional fuel tank assembly valve. owner notification began on june 30, 2004. owners should contact hyundai at 1-800-633-5151.
On certain passenger vehicles equipped with a traction control system (tcs), if the t125/70d-15 compact spare tire IS installed on a front wheel position, the tcs may inadvertently activate beginning at speeds of 20 mph.
Risk and remedy
Risk
Inadvertent activation of the tcs will cause automatic application of the brake at the wheel where the compact spare tire IS installed. inadvertent brake application could cause overheating and damage to the brake, and may prevent the vehicle from being driven at speeds above 20 mph, which could result in a crash.
Remedy
Dealers will replace the spare tire with a new larger diameter t125/80r-15 compact spare tire and a new tire pressure label will be installed on the driver's door to provide information applicable to the t125/80r-15 compact spare tire. vehicles produced from november 15, 2002 through december 16 2002, already contain t125/80r-15 compact spare tires, will only require new tire pressure labels. owner notification began june 30, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1-800-633-5151.
On certain passenger vehicles, the supplemental restraint system (srs) side impact air bag satellite sensors may be too sensitive to some lateral accelerations that are not caused by side impacts to the vehicle, such as forcefully slamming a door closed.
Risk and remedy
Risk
Inadvertent deployment of a srs side impact air bag when a side impact crash has not occurred could increase the risk of injury to the seat occupant.
Remedy
Dealers will replace the side impact air bag satellite sensors. owner notification began july 8, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1-800-633-5151.
Owner complaints
320 complaints31 involved a crash4 involved a fire54 injuries
What owners report most
Latest complaints
- Suspension
The contact owns a 2002 Hyundai Sonata. The contact stated that while her husband was driving, the vehicle stopped independently. Upon inspecting the vehicle, it was observed that the front subframe had detached. A bystander assisted the driver in moving the vehicle off the road. The vehicle was…
The contact owns a 2002 Hyundai Sonata. The contact stated that while her husband was driving, the vehicle stopped independently. Upon inspecting the vehicle, it was observed that the front subframe had detached. A bystander assisted the driver in moving the vehicle off the road. The vehicle was towed to the dealer, where it was diagnosed with a detached front subframe, right front axle, right front control arm, and front sway links. The contact was informed that the front subframe replacement was covered under a recall; however, the detached right front axle, right front control arm, and front sway links were not covered under the recall repair. The contact received notification for NHTSA Campaign Number: 09V124000 (Suspension). The manufacturer was contacted, and a case was filed. The failure mileage was approximately 73,000.
- Unknown or other
I purchased a 2002 Hyundai Sonata from a private seller who represented the car had about 40,000–45,000 miles. However, diagnostics from O’Reilly Auto Parts showed 278,000 miles, and Hyundai’s system confirmed over 302,000 miles. The title is marked “mileage exempt,” and the seller is not the same…
I purchased a 2002 Hyundai Sonata from a private seller who represented the car had about 40,000–45,000 miles. However, diagnostics from O’Reilly Auto Parts showed 278,000 miles, and Hyundai’s system confirmed over 302,000 miles. The title is marked “mileage exempt,” and the seller is not the same person listed on the title, suggesting title jumping. I have repair invoices, diagnostic records, and screenshots of the original advertisement. I believe this constitutes odometer tampering and misrepresentation.
- Suspension
The contact owns a 2002 Hyundai Sonata. The contact stated that while his girlfriend was driving at a slow speed, the sub frame snapped and fractured the axle. The vehicle was towed to an independent mechanic, and the contact was made aware of NHTSA Campaign Number: 09V124000 (Suspension). The…
The contact owns a 2002 Hyundai Sonata. The contact stated that while his girlfriend was driving at a slow speed, the sub frame snapped and fractured the axle. The vehicle was towed to an independent mechanic, and the contact was made aware of NHTSA Campaign Number: 09V124000 (Suspension). The vehicle was towed to the local dealer, who confirmed that the part had been discontinued. The vehicle was not diagnosed or repaired. The manufacturer was contacted and confirmed that the part had been discontinued. No additional assistance was provided. The failure mileage was approximately 86,000.
- Suspension
The contact owns a 2002 Hyundai Sonata. The contact stated while driving approximately 15 MPH and slowing for a right turn, the contact heard an abnormal popping sound coming from the front end of the vehicle. The contact was in the middle of the turn when the vehicle lost motive power. The contact…
The contact owns a 2002 Hyundai Sonata. The contact stated while driving approximately 15 MPH and slowing for a right turn, the contact heard an abnormal popping sound coming from the front end of the vehicle. The contact was in the middle of the turn when the vehicle lost motive power. The contact stated that the engine was still running, but the vehicle was not responding as needed. The contact turned off the vehicle and observed that the passenger’s side control arm had detached and fallen onto the street. The contact had the vehicle towed to an independent mechanic. The vehicle was diagnosed, and it was determined that the entire front end was extremely corroded. The contact was informed that the vehicle was not drivable. The vehicle was not repaired. The manufacturer was not informed of the failure. The contact researched online and related the failure to NHTSA Campaign Number: 09V124000 (Suspension). The failure mileage was approximately 204,000.
- Suspension › Subframe/mounting bracket
The contact owns a 2002 Hyundai Sonata. The contact stated while driving at an undisclosed speed, the vehicle was shaking and made abnormal sounds. The vehicle then lost motive power. The vehicle was towed to an independent mechanic who diagnosed that the failure was related to NHTSA Campaign…
The contact owns a 2002 Hyundai Sonata. The contact stated while driving at an undisclosed speed, the vehicle was shaking and made abnormal sounds. The vehicle then lost motive power. The vehicle was towed to an independent mechanic who diagnosed that the failure was related to NHTSA Campaign Number: 09V124000 (Suspension) however, the VIN was not included in the recall. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 145,000.
- Lane departure › Assist · Unknown or other
Made right hand turn passenger wheel cocked dead stop. When checked out was told sub frame rust apart on passenger side.
- Unknown or other
You did a recall a number of years ago on the chrome on the interior door handles peeling off and being hazardous. Now the same thing IS happening to the chrome on the gear shift handle. It IS very sharp and has made minor cuts to the right hand while shifting the vehicle. The vehicle was stationary. It IS an ongoing problem as the chrome keeps peeling off a little at a time.
- Electrical system · Engine
On november 30, 2020 after shopping in food store, starting the cat and coming out of a parking lot and driving the car forward, I smell something burning. Stop & open the front hood and saw smoke coming out of the air filter housing and started to burn. Somebody helped and put out the fire with a fire extinguisher. The car was running hood and my daily driver before the incident.
- Suspension
Rear subframe rusted away and trailing arms both fell off. Was traveling and when I was making a left turn the right trailing arm broke off and instantly made the car almost swerve off the road. I continued home a block further and looked to see the damage. Right side trailing arm completely detached and the left side barely hanging on. Sent to hyundai to have looked at and given a quote. Nothing yet...
- Air bags
My roommate got into a t bone type accident she was going at least 25mph and the air bag did not deploy but it hit hard enough to rip the core support off, we have pictures. She did not take the ambulance but she's will probably go to the er later
- Suspension
TL* the contact owns a 2002 hyundai sonata. While exiting the freeway at approximately 45 mph, the passenger side axle failed and damaged the wheel without warning. The vehicle was towed to an independent mechanic who diagnosed that the front suspension needed to be replaced. The vehicle was not…
TL* the contact owns a 2002 hyundai sonata. While exiting the freeway at approximately 45 mph, the passenger side axle failed and damaged the wheel without warning. The vehicle was towed to an independent mechanic who diagnosed that the front suspension needed to be replaced. The vehicle was not repaired. The vehicle was also towed to malloy hyundai (1880 opitz blvd, woodbridge, va 22191, (703) 490-8170) for another diagnostic test, but the results were not yet available. The manufacturer was made aware of the failure and did not assist. The failure mileage was approximately 155,000.
- Fuel/propulsion system
Gas tank will not normally accept gas and clicks off every 5 cents worth that IS pumped. After 3 gallons and 15 minutes later, the tank spits out the gas. this problem IS so chronic the attendants at costco gas told me many sonatas have this issue. recall or class action lawsuit?
- Suspension
I purchased this 2002 hyundai sonata and had it inspected in pennsylvania, the vehicle fails due to rotted/rusted out front subframe, this component was supposed to be replaced under recall nhtsa campaign ID number : 09v124000, manufacturer campaign number: 089 however hyundai said it was inspected and recall was closed.
- Engine · Structure › Frame and members
TL* the contact owns a 2002 hyundai sonata. While driving approximately 5 mph, the engine fell through the cradle assembly and crushed the axle. There was no warning indicator illuminated. Prior to the failure, the contact heard a lot of squeaking while driving various speeds and making turns. The…
TL* the contact owns a 2002 hyundai sonata. While driving approximately 5 mph, the engine fell through the cradle assembly and crushed the axle. There was no warning indicator illuminated. Prior to the failure, the contact heard a lot of squeaking while driving various speeds and making turns. The dealer was not called. The manufacturer was made aware of the failure and stated that there was no recall. The vehicle was not repaired. The failure mileage was 155,000.
- Structure › Frame and members › Underbody shields
TL* the contact owns a 2002 hyundai sonata. While making a right turn, the contact heard an abnormal noise underneath the vehicle. The contact stated that the vehicle started to wobble and then stalled without warning. The vehicle was towed to an independent mechanic where it was diagnosed that the…
TL* the contact owns a 2002 hyundai sonata. While making a right turn, the contact heard an abnormal noise underneath the vehicle. The contact stated that the vehicle started to wobble and then stalled without warning. The vehicle was towed to an independent mechanic where it was diagnosed that the subframe was corroded and needed to be replaced. The vehicle was not repaired. The contact called lancaster hyundai at (866) 528-2534 (located at 5260 main st, east petersburg, pa 17520) and was informed that the vin was not included in a recall. The manufacturer was notified of the failure and also informed the contact that the vin was not included in a recall. The approximate failure mileage was 127,028.
- Structure › Body
Paint IS flaking off of all the door handles on my 2001 sonata gold color. When it was only happening on one door, my dealer said it was not there problem. Now that it IS happening on all of them, it IS obvious to me that it IS a defect. Has anyone else had this problem and could they get it resolved?
- Structure › Body · Suspension
TL* the contact owns a 2002 hyundai sonata. The contact stated that premature rust and corrosion occurred on the front subframe. The rust went through the front subframe, causing it to fracture. The vehicle was serviced by checkered flag hyundai (3033 virginia beach blvd, virginia beach, va 23452…
TL* the contact owns a 2002 hyundai sonata. The contact stated that premature rust and corrosion occurred on the front subframe. The rust went through the front subframe, causing it to fracture. The vehicle was serviced by checkered flag hyundai (3033 virginia beach blvd, virginia beach, va 23452, (757) 687-3462) for nhtsa campaign number: 09v124000 (suspension). The dealer had to disassemble the vehicle. Other parts were damaged. The dealer refused to replace the damaged parts and stated that they would only service the recall, which was completed. Also, the vehicle was included in nhtsa campaign number: 09v317000 (latches/locks/linkages). The contact was not notified by the manufacturer of the two recalls. The manufacturer was notified of the failure. The parts were damaged from the completion of the recall repair. The manufacturer refused to provide coverage for the replacement of the damaged parts, stating that the dealer provided the remedy for the recall repair. The dealer and the manufacturer expected the contact to replace the parts that were damaged. The approximate failure mileage was 94,724.
- Visibility/wiper
TL* the contact owns a 2002 hyundai sonata. While driving, the sun visor inadvertently fell and blocked the contact's view. The contact stated that the sun visor failed to stay up. The vehicle was taken to blaise alexander hyundai (1703 w college ave, state college, pa 16801, (814) 234-2886) could…
TL* the contact owns a 2002 hyundai sonata. While driving, the sun visor inadvertently fell and blocked the contact's view. The contact stated that the sun visor failed to stay up. The vehicle was taken to blaise alexander hyundai (1703 w college ave, state college, pa 16801, (814) 234-2886) could not determine the cause of the failure and advised that the sun visor needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and did not assist. The approximate failure mileage was 79,000.
- Service brakes
I have a hyundai sonata. its 2002 with 50,000 miles on it. the first time it gave me trouble, it was making a grinding sound while driving to work. the mechanic changed my caliber on one side of the car and replaced my hoses. next month same sound started again. my mechanic changed the other…
I have a hyundai sonata. its 2002 with 50,000 miles on it. the first time it gave me trouble, it was making a grinding sound while driving to work. the mechanic changed my caliber on one side of the car and replaced my hoses. next month same sound started again. my mechanic changed the other caliber. six months later. I started hearing that same sound and the brakes started locking. the mechanic didn't see anything wrong. two weeks later, I lost my brakes while driving on interstate 10. I was able to coast to a stop without any incidents. I had my car towed to my mechanic.i was told I damaged the master cylinder. he put all new parts in my car (brake shoes,pads, calibers, master cylinder, etc.) and tested it. the next day while driving on I-10, it started locking up again. it has baffled my mechanic. my car IS still in the shop. I have spent over $1500.00 on repairs of these brakes,not to mention the rental fees of cars for transportation. there must be an answer to what IS causing my brakes to no function properly.
- Structure › Body
TL* the contact owns a 2002 hyundai sonata. The contact stated that the heat shield fell off the vehicle. The vehicle was taken to an independent mechanic who diagnosed that the subframe was severely rusted and corroded. The contact stated that the vehicle was taken to another independent mechanic…
TL* the contact owns a 2002 hyundai sonata. The contact stated that the heat shield fell off the vehicle. The vehicle was taken to an independent mechanic who diagnosed that the subframe was severely rusted and corroded. The contact stated that the vehicle was taken to another independent mechanic who diagnosed that the undercarriage had severe rust and corrosion, and was unsafe to drive. The vehicle was then taken to grossinger hyundai of palatine (221 e lake cook rd, palatine, il 60074 (847) 348-6700) where it was diagnosed that the rear subframe was severely rusted, needed replacement, and was unsafe to drive. The vehicle was not repaired. The manufacturer was notified and did not assist. The failure mileage was approximately 165,000.
- Unknown or other
Recall #089 from 2009 / fairfield superior hyundai reported that the owner had this "sub-frame" corrosion taken care of and it was not - owner did not receive a recall notice in the mail at current address since 2004- owner (me) was informed by another certified mechanic before major brake work was performed -
- Unknown or other
I had reported my vehicle stolen since jan of 2017 but the el paso, tx said I couldn't actually report it stolen since I knew who took it however after that month passed I couldn't locate my vehicle and I've called every where in nm where it was taken and not one agency had information if my…
I had reported my vehicle stolen since jan of 2017 but the el paso, tx said I couldn't actually report it stolen since I knew who took it however after that month passed I couldn't locate my vehicle and I've called every where in nm where it was taken and not one agency had information if my vehicles where abouts now I had purchased the vehicle sometime last year for my son and getting things fixed before being financially able to get registered under his or my name I currently still obtain the original title and registration docs and can also provide a notorized letter from my ex's aunt who sold it to us I also had downloaded several apps in regards to being able to locate my vehicle and months later I typed in the vin and my vehicle pops up registered to a jorge scott in el paso and I'm at a loss of words wondering how he gained access to my vehicle and what steps can I take in regards to recovery it I can be contacted [xxx]/ [xxx] information redacted pursuant to the freedom of information act (foia), 5 u.s.c. 552(B)(6).'*jb
- Suspension
TL* the contact owns a 2002 hyundai sonata. While driving 65 mph, the rear passenger side tire buckled and ended up under the vehicle. The upper control arm rusted in half, which caused the vehicle to spin out of control. There was no crash. The vehicle was towed, but was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was 260,000.
- Structure › Body
TL* the contact owns a 2002 hyundai sonata. While attempting to drive the vehicle straight, the vehicle swayed from left to right without the driver steering in those directions. The contact took the vehicle to a certified mechanic who diagnosed that the subframe was completely corroded. The…
TL* the contact owns a 2002 hyundai sonata. While attempting to drive the vehicle straight, the vehicle swayed from left to right without the driver steering in those directions. The contact took the vehicle to a certified mechanic who diagnosed that the subframe was completely corroded. The vehicle was not repaired. The contact took the vehicle to the dealer where it was determined that the vehicle was too dangerous to drive and would not be repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 100,000.
- Structure › Body
Severe crack in the rear subframe which IS corroded and rusted throughout. The rear tire IS sticking out and the car swerves and IS dangerous to drive.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Interior door handle laceration hazard
The manufacturer has issued a safety recall notification as a result of this investigation.the recall affects 91,202 my 2002-2003 subject vehicles produced from january 28, 2002, through march 22, 2003.the vehicle recall population was defined by the manufacturer's use of a new supplier for the chrome plating process…
The manufacturer has issued a safety recall notification as a result of this investigation.the recall affects 91,202 my 2002-2003 subject vehicles produced from january 28, 2002, through march 22, 2003.the vehicle recall population was defined by the manufacturer's use of a new supplier for the chrome plating process beginning in january 2002, and a production change in march 2003 to improve adhesion of the plating to the door handle.vehicles being recalled represent 59 percent of the total my 2002-2003 production, but account for 91 percent of the consumer complaints received.the process change for my 2002 vehicles resulted in a dramatic increase in complaints (1200 percent on a per unit rate basis).my 2003 vehicles built after march 2003 production change showed a similar decline in the complaint rate.based on the manufacturer's action, this investigation has been closed.
- Front sub-frame corrosion
In a letter dated april 14, 2009, hyundai-kia america technical center, inc (hyundai) notified nhtsa that hyundaiis conducting a safety recall of model year (my) 1999 through 2004 hyundai sonata vehicles manufactured prior to november 20, 2003 that are registered and operated in the following salt belt states and the…
In a letter dated april 14, 2009, hyundai-kia america technical center, inc (hyundai) notified nhtsa that hyundaiis conducting a safety recall of model year (my) 1999 through 2004 hyundai sonata vehicles manufactured prior to november 20, 2003 that are registered and operated in the following salt belt states and the district of columbia: connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, and wisconsin.hyundai IS recalling the vehicles to remedy a condition where internal corrosion of the front subframe may lead to separation of the lower control arm at the forward mounting point and/or separation of the axle from the transaxle.this could result in a loss of vehicle control and/or vehicle disablement. The subframes will be inspected in the recalled vehicles using a procedure developed by hyundai to measure metal thickness.parts with perforations from corrosion or with metal below the specified thickness will be replaced with redesigned subframes.if the minimum metal thickness IS met, drainage holes and rust proofing material will be added to the existing subframe. Odi's analysis of complaint data revealed that 98% of the consumer complaints were from vehicles either originally sold or operated in saltbelt states. Similarly 99.7% of the warranty claims were from vehicles originally sold or operated in saltbelt states.odi identified 105 reports of lower control arm detachment and/or axle separation from the transaxle through analysis of warranty and complaint information and consumer interviews.one hundred three (103) of the 105 incidents involved vehicles in states covered by the recall.in addition to the subject vehicles, hyundai also noted in the april 14, 2009 letter that my 2001 through 2004 xg300 and xg350 were also being recalled as they were manufactured with subframes similar in design the subject vehicles.based on hyundai's decision to conduct a safety recall this engineering analysis IS closed.
- Front sub-frame corrosion
The office of defects investigation (odi) opened preliminary evaluation, pe08-029, on april 22, 2008, based on 40 consumer complaints alleging front sub-frame corrosion in model year (my) 1999 through 2002 hyundai sonata vehicles.complaints describe severe corrosion of the vehicle sub-frame in the area where the…
The office of defects investigation (odi) opened preliminary evaluation, pe08-029, on april 22, 2008, based on 40 consumer complaints alleging front sub-frame corrosion in model year (my) 1999 through 2002 hyundai sonata vehicles.complaints describe severe corrosion of the vehicle sub-frame in the area where the right-front lower control arm IS attached.in some vehicles, sub-frame corrosion has caused complete or partial detachment of the control arm, resulting in wheel collapse or separation. In response to odi's information request letter for pe08-029, hyundai provided owner complaints, field reports, and warranty claim data for approximately 197,906 my 1999 through 2002 subject vehicles sold or leased in the united states.the base warranty for the subject vehicles IS 60 months or 60,000 miles, whichever occurs first.according to hyundai, prolonged exposure to the road salts may result in corrosive damage to the subframe.hyundai redesigned the sub-frame early in the my 2004 production (november 2003) to address problems with premature corrosion of the crossmember near the right-front suspension attachment. Odi's analysis of both complaint and warranty data for the my 1999 through 2002 sonata vehicles shows that the failure rates are significantly higher in salt belt states, which account for approximately 50 percent of vehicle sales and over 90 percent ofcomplaints and warranty claims related to the alleged defect (note:for purposes of this investigation the salt belt includes connecticut, delaware, the district of columbia, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia and wisconsin).according to hyundai, the alleged defect results in a progressive loss of structural integrity of the subframe and there IS ample opportunity for the problem to be detected (by inspection, steering feel or tire wear anomalies) and repaired before it reaches a state where a safety related incident may occur.hyundai identified 4 allegations of vehicle disablement and 1 allegation of a crash; where the lower control arm broke from the vehicle while driving at 55 mph and the driver lost control and drove into a yard.there were no reported injuries.odi received a separate allegation of a crash, where the complainant alleged that while driving around a slight curve at 65 mph on a freeway, the vehicle sub-frame fractured and the driver lost control of the vehicle and went off the road.again, no injuries were reported.approximately one-third of the complaints to odi allege that the sub-frame corrosion resulted in a loss of control and/or a vehicle disablement due to wheel collapse or separation.this investigation has been upgraded to an engineering analysis (ea08-016) covering my 1999 through early-2004 hyundai sonata vehicles in salt-belt states and equipped with the subject sub-frame design to further assess the frequency and safety consequences of the alleged defect.
- Tire valve stem failures
The office of defects investigation (odi) opened a preliminary evaluation (pe), pe05-059, based on nine consumer complaints of tire valve stem failures.the alleged valve stem failures occurred only after tire replacement from the original equipment (oe) tire (michelin 205/65r15 energy MXV4 plus) to a non-oe?…
The office of defects investigation (odi) opened a preliminary evaluation (pe), pe05-059, based on nine consumer complaints of tire valve stem failures.the alleged valve stem failures occurred only after tire replacement from the original equipment (oe) tire (michelin 205/65r15 energy MXV4 plus) to a non-oe? Aftermarket tire.ninety-eight percent of the aftermarket tires alleged to be associated with the tire valve stem failures were determined to be aftermarket tires produced by brands of michelin group (bf goodrich and uniroyal).michelin issued a technical bulletin on september 15, 2005 making retailers aware of a potential wheel cover incompatibility with bf goodrich traction t/aand touring t/a pro series tires that could cause wheel cover movement and in extreme cases tire valve damage. Michelin has, additionally, redesigned the bf goodrich and uniroyal tires allegedly associated with the valve stem failures, as of the first quarter of calendar year 2006. The previous design version of both tires IS no longer available.no complaints have been submitted to odi for tires manufactured after the introduction of the redesigned tires.there have been no accidents, injuries or loss of vehicle control attributed to the alleged defect.accordingly, this investigation IS closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.the agency will continue to monitor complaints and other information relating to the alleged defect in the subject vehicles and take further action in the future if warranted.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10251285This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.
- 10247189This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.
- 10235566Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.
- 10230904This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.
- 10217258Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.
- 10217251Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement.
- 10196546Hyundai approves only the ATF, DCT gear oil and IVT gear oil specified in the vehicles owners manual. Use of other ATF may result in improper shift quality or other drivability conditions. Use of other DCT and IVT gear oil may result in reduced durability. Hyundai does not approve the use of any aftermarket ATF or gear oil additives.
- 10190044This bulletin provides the service procedure for engine connecting rod bearing clearance testing. Perform the procedure outlined in this bulletin to fulfill the Bearing Clearance Test inspection requirements to determine next required steps.
- 10190038This bulletin provides best practice recommendations when performing brake service procedures.
- 10189989This bulletin provides the inspection procedure and repair guidelines for certain vehicles listed below.
- 10183963This bulletin describes the procedure to inspect and identify fluid which may appear around the brake caliper area.
- 10183960This bulletin provides tire vibration service procedures, including how to optimize vehicle vibration performance. For all wheel/tire balance claims, the Tire Balance Data Sheet must be fully completed including imbalance and Road Force Variation (RFV) data. The Data Sheet can be found at the end of this bulletin.
- 10178175This bulletin provides information regarding condensation related to moisture accumulation in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. The TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes, or during normal driving operation.
- 10176182This bulletin provides information on tire maintenance best practices and procedures for dealers and customers to maximize tire life and performance.
- 10176178This bulletin describes the general guidelines to help disinfect and protect vehicle exterior/interior surfaces using recommended safe chemical products.
- 10174808This bulletin provides information on identifying dealer stock vehicles with either: A Battery SOC alert - low Battery State of Charge (SOC) at or below 50%. A 30 Day alert - vehicle has not started and reported an SOC in 30 days.
- 10174807The automatic transmission warranty repair policy authorizes in-dealership repairs of the following components for both OEM (new) and remanufactured automatic transmissions:
- 10173546This bulletin describes the general guidelines to disinfect and protect vehicle interior surfaces using certain safe chemical products.
- 10172142This bulletin describes the requirements for all wheel alignment and/or vehicle tracking claims and best practices when diagnosing and conducting alignment-related repairs for all models and model years.
- 10170883This bulletin provides guidelines to inspect the USB, head unit, and multi-box for common connection conditions. 2. This bulletin presents guidelines to inspect for common Android Auto and Apple CarPlay connection conditions. 3. This bulletin provides physical differences between the USB 2.0 port and USB 3.0 port.
- 10169370The Blind Spot Detection (BSD) or Blind-Spot Collision Warning (BCW) is a system that measures the speed of and distance from the following vehicles by using two magnetic wave radar sensors attached in the rear bumper. The BSD/BCW detects vehicles within the blind spot zone and gives off an alarm (visual and audible). The two magnetic radar sensors provide these functions for BSD/BCW: ? Senses other vehicles in the BSD/BCW zone and turns on the BSD/BCW warning lamp for the driver. The warning lamp starts blinking, along with an audible sound, when the driver turns on the turn signal lamp to enter the lane where another vehicle is driving.
- 10167253This bulletin provides instruction detailing the proper methodology for scanning and uploading captured GDS data files to the Techline Repository. Compliance with this bulletin ensures that the GDS data files are correctly transferred and matched with a Techline Case number.
- 10128154This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
- 10128153This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
- 10128119This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
- 10128118This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causing loss of power steering assist and electrical system charging.
- 10082725This bulletin provides information on components, attributes, and precautions of the 7-speed dry-type dual clutch transmission (dct).
- 10040957Hyundai: all sonata hybrids. Brake bleeding procedure.
- 10032908Hyundai: ata solenoid diagnostic trouble codes p0740, p0741, p0742, p0743, p0746, p0748, p0750, p0755, p0760, p0765, p0770. Incorrect operation of the transaxle solenoids may result in the following symptoms-check engine light illuminated; transaxle held in 3RD gear fail safe.
- 10030984Hyundai: automatic transaxle range switch diagnostic trouble codes p0705 (range switch signal problems), p0707 (range switch open circuit), and p0708 (range switch short circuit or multiple inputs). An improperly adjusted or improperly operating range switch may result in the above mentioned conditions. Malfunction indicator light (mil) illuminated; impossible engine start in p or n.
- 10020912Automatic transaxle diagnostic trouble codes (dtc) list.
- 10020878Exhaust gas recirculation (egr) system diagnosis.
- 10019637ABS pump self-check noise.
- 10018734Reprograms are available for automatic transaxle driveability issues. Technet times. Hyundai.
- 10018184Automatic transaxle diagnostic trouble codes list.
- 100164752.7 V6 oxygen sensor wire rerouting.
- 10015866Automatic transaxle diagnostic trouble codes list.
- 10015864ABS pump self check noise. Also included: 2003-2005 model xg and 1999, 2000, 2001, 2003, 2004 and 2005 model santa fe.
- 10014323Fd46xg poly alkylen glycol (pag) oil specifications for air conditioning component replacement.
- 10011111Drivability conditions.
Every Hyundai Sonata model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.