2019 Hyundai Sonata

Owner complaints

What owners report most

1. Engine87
2. Unknown or other23
3. Exterior lighting18
4. Electrical system12
5. Fuel/propulsion system12
6. Engine and engine cooling9
7. Air bags9
8. Power train8
9. Structure7
10. Steering6

Latest complaints

• Oct 4, 2026IL
  Engine

  My car's engine is burning oil. I have maintained service of oil changes and fluids, etc. since I purchased my car. It is not that old in my opinion.

• Sep 10, 2026IL90,000 mi
  Engine
  The contact owns a 2019 Hyundai Sonata. The contact stated that while driving 55 MPH, the check engine warning light illuminated, and the vehicle went into LIMP Mode. The contact stated that the vehicle failed to accelerate above 58 MPH. The contact retrieved DTC: P1326 (Knock Sensor Detection…

  The contact owns a 2019 Hyundai Sonata. The contact stated that while driving 55 MPH, the check engine warning light illuminated, and the vehicle went into LIMP Mode. The contact stated that the vehicle failed to accelerate above 58 MPH. The contact retrieved DTC: P1326 (Knock Sensor Detection System) at O'Reilly Auto Parts and stated that the knock sensor had previously been replaced. The failure mileage was approximately 90,000.

• Sep 5, 2026AZ
  Fuel/propulsion system
  The low-pressure fuel pump module assembly, located directly beneath the rear passenger seat cushion, experienced a plastic housing failure. A stress fracture on the upper plastic fuel outlet nipple caused raw liquid gasoline to actively weep and pool on top of the module inside the passenger…

  The low-pressure fuel pump module assembly, located directly beneath the rear passenger seat cushion, experienced a plastic housing failure. A stress fracture on the upper plastic fuel outlet nipple caused raw liquid gasoline to actively weep and pool on top of the module inside the passenger cabin. This component is retained and available for inspection upon request. RISK TO SAFETY: Raw liquid gasoline pooling inside the interior passenger compartment creates an severe, immediate fire and explosion hazard. Additionally, vehicle occupants were exposed to toxic fuel vapors while driving. INSPECTION & DEALER CONFIRMATION: An authorized Hyundai dealership inspected the vehicle and confirmed raw fuel leaking at the top of the fuel pump module assembly. This exact module had previously been removed and disassembled during a 2024 manufacturer recall service to replace the internal fuel filter and tank seal. Stress applied to the plastic fittings during that recall service appears to have caused the plastic top-hat to fracture over time under line pressure. Hyundai Corporate was notified of the safety hazard and prior recall history, but refused assistance. WARNING SYMPTOMS: The failure began with a strong, persistent fuel odor inside the vehicle cabin. No dashboard warning lights, check engine lights, or diagnostic trouble codes (DTCs) triggered prior to or during the failure. SUMMARY: A stress-fractured plastic fuel pump housing allowed raw fuel to pool in the passenger cabin following a prior manufacturer recall repair involving the disassembly of the same component.

• Aug 18, 2026FL140,000 mi
  Engine and engine cooling
  The contact owns a 2019 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the vehicle experienced severe overheating and excessive oil consumption. The contact also stated that there was a misfire in the engine even though the spark plugs and ignition coils were…

  The contact owns a 2019 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the vehicle experienced severe overheating and excessive oil consumption. The contact also stated that there was a misfire in the engine even though the spark plugs and ignition coils were replaced. Due to the failure, the vehicle could not be driven with the air conditioning activated. Additionally, the engine was knocking and shaking abnormally, causing an oil leak and a smoke odor due to the oil burning. The vehicle was taken to a dealer, where an engine replacement was recommended. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 140,000.

• Aug 18, 2026NY
  Engine
  The oil is low, went to get looked at by another mechanic besides Dealer cause they want to hit you over the head with prices. Was told car burning oil. Took to dealer for Oil Consumption Test. Had to pay for oil change. Came back a little before 1,000 miles and car failed. They charging me 900.00…

  The oil is low, went to get looked at by another mechanic besides Dealer cause they want to hit you over the head with prices. Was told car burning oil. Took to dealer for Oil Consumption Test. Had to pay for oil change. Came back a little before 1,000 miles and car failed. They charging me 900.00 for next step because I can’t find ALL the oil changes. I just don’t get it, if this is a known issue with this model engine why do I have to pay.

• Aug 13, 2026NJ
  Engine
  On January 26, 2026, my 2019 Hyundai Sonata SEL suddenly became inoperable overnight. The vehicle had been operating normally with no warning signs—no check-engine or oil-pressure light, abnormal engine noise, overheating, loss of power, or other indication of an impending failure. The following…

  On January 26, 2026, my 2019 Hyundai Sonata SEL suddenly became inoperable overnight. The vehicle had been operating normally with no warning signs—no check-engine or oil-pressure light, abnormal engine noise, overheating, loss of power, or other indication of an impending failure. The following morning, the engine would not start. The vehicle was towed to an independent mechanic on January 28, 2026, who determined that the engine was locked/seized. On February 11, 2026, it was towed to Wayne Hyundai for further diagnosis. The vehicle had only 51,533 miles and had received Hyundai’s Knock Sensor Detection System (KSDS) update. Hyundai denied warranty coverage, citing engine sludge, despite my providing a complete service history after resubmiting the missing receipts I had previously misplaced. My primary concern is safety, not the warranty dispute. A sudden engine seizure without warning could cause an unexpected loss of propulsion or create a dangerous situation if the engine fails while the vehicle is being driven. This concerns me because Hyundai Theta II engines have previously been associated with engine seizure and stalling, including issues addressed through The Hyundai Theta II Engine Settlement: and subsequent litigation involving certain 2019 Sonata vehicles. I respectfully request that NHTSA investigate whether a continuing or insufficiently addressed engine defect exists in affected 2019 Hyundai Sonata vehicles, particularly sudden engine seizure/no-start failures occurring without warning. I also ask NHTSA to examine whether existing recalls, campaigns, software updates, warranty extensions, and other remedies adequately protect owners when an engine fails suddenly before the KSDS system provides a warning.

• Aug 5, 2026NM
  Fuel/propulsion system

  Vehicle stalled in traffic due to recall defect. Manufacturer recall remedy is delayed beyond reasonable timeframe, creating ongoing safety exposure.

• Jul 23, 2026VA172,000 miFire
  Engine
  The contact owns a 2019 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, smoke started coming from the hood and the vehicle was pulled over into a parking space. While opening the hood, the contact saw that fire was coming from the top of the engine. The contact stated…

  The contact owns a 2019 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, smoke started coming from the hood and the vehicle was pulled over into a parking space. While opening the hood, the contact saw that fire was coming from the top of the engine. The contact stated that the fire consumed the front of the vehicle, including the windshield and the dashboard. The smoke coming from the vehicle was dark gray and turned black afterwards. The contact called 911, and the Fire Department was able to extinguish the fire. There were no injuries reported. A vehicle parked next to the vehicle was damaged by the flames. The contact's vehicle was not inspected or officially deemed a total loss. The vehicle was towed to an independent mechanic where an oil change had been performed prior to the failure. The mechanic stated that there might have been a high-pressure fuel valve on top of the engine that possibly caused a gas leak, which started the fire. The vehicle was not diagnosed or repaired. The dealer was not contacted. The manufacturer was not made aware of the failure. The failure mileage was 172,000.

• Jul 16, 2026NY
  Seat belts

  Driver's side seatbelt retraction mechanism failed without warning. Intentionally brought car to dealer ASAP since it was close to 100,000 miles pointed out. This was serious safety defect dealer refused to repair under warranty.

• Jul 2, 2026WI
  Air bags

  The air bag light suddenly illuminated when turning on my car. My car has around 60k miles. It was previously repaired a few times for a power steering faliure while driving making it hard to stear. I believe that this latest failure is due to a failure of the stearing wheel clock spring or another SRS module. failure.

• Jun 22, 2026CA
  Power train
  2019 Hyundai Sonata Sport. (Original owner). Problem: Transmission. [XXX] (9,912 miles). Lack of power, vehicle did not move when trying to merge onto freeway. Very unsafe. Also, hesitation and jerking. [XXX] (10,619 miles). Lack of power, hesitation, jerking. Hyundai tech performed TSB, TCU…

  2019 Hyundai Sonata Sport. (Original owner). Problem: Transmission. [XXX] (9,912 miles). Lack of power, vehicle did not move when trying to merge onto freeway. Very unsafe. Also, hesitation and jerking. [XXX] (10,619 miles). Lack of power, hesitation, jerking. Hyundai tech performed TSB, TCU updates, ECU update for knock sensor performance, reset engine & transmission updates. [XXX] (41,332 miles). Harsh shifts, hesitation, jerking, clunk sound, gear grabs, bursts of power, lack of power. Unsafe to drive. February 2, 2026 (41,751 miles). Hyundai tech found leak at case seal. Hyundai replaced transmission. [XXX] rough start, vibration in pedals. March 9, 2026 Hyundai tech found transmission fluid leak at case seal. Hyundai replaced transmission. March 25, 2026 Hyundai service advisor voicemail said, have to submit to Hyundai another transmission replacement because new transmission is not good. Issues shifting in reverse, hard slams, loses gears. [XXX] picked up vehicle from Hyundai service dept. Harsh shifting, hesitation, jerking, clunk sound, gear grabs, bursts of power. Clunk sound in steering wheel when turned back-and-forth. Front end vibration & wobbly. Vehicle unsafe. May 26, 2026. I notified Hyundai Motor America. Case #[XXX]. June 10, 2026 (43,000 miles). Hyundai service dept. informed me of right and left front axle replacement, universal steering joint replacement. Vehicle unsafe. [XXX] (43,000 miles). Test drove car with Hyundai tech. Verified front end vibration & shaking. Vehicle unsafe to drive. Hyundai service manager said that Hyundai should recall the transmissions. To date, my car is still at Hyundai service dept. Hyundai's service manager said that the Hyundai service dept. will have a meeting regarding my car and include Hyundai's service director, etc. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• Jun 20, 2026VA
  Engine
  The engine is the component or system failed or malfunctioned, and it is available for inspection upon request. Sudden loss of engine power while driving, including during highway speeds or intersections, increasing the risk of a crash. Engine stalling or failure to accelerate, preventing me from…

  The engine is the component or system failed or malfunctioned, and it is available for inspection upon request. Sudden loss of engine power while driving, including during highway speeds or intersections, increasing the risk of a crash. Engine stalling or failure to accelerate, preventing me from safely maneuvering away from hazards. Overheating events, which resulted in complete engine seizure and an unexpected loss of vehicle control, all which can potentially causing catastrophic incident without warning. To include, the increased risk of collision, especially if the failure occurs during traffic, merging, passing, or emergency situations. It has been reported to CC Transmission Auto Repair and independent service center. It was previously inspected by Hyundai dealer. Check engine light present September 2025.

• Jun 9, 2026OH
  Steering
  after the car is driven for a while in warm weather, the steering can feel sticky after doing a slight turn doing more than 30 MPH. It takes extra force to return the steering wheel to the straight/neutral position. It acts as though the steering wheel is stuck in this slight turn position. The…

  after the car is driven for a while in warm weather, the steering can feel sticky after doing a slight turn doing more than 30 MPH. It takes extra force to return the steering wheel to the straight/neutral position. It acts as though the steering wheel is stuck in this slight turn position. The problem is intermittent but does create a safety hazard with the risk of the car being unable to easily remain in its correct lane position. Symptom summary: Intermittent; Worse in warm weather; happens after small steering inputs; Feels like the wheel is “hung up”.

• May 19, 2026FL
  Engine · Fuel/propulsion system · Power train
  For the past several years, this vehicle has experienced a recurring and unresolved engine malfunction that creates a safety hazard. The problem manifests as follows: Symptoms when check engine light illuminates: • Idle RPM elevation to approximately 1500 RPM (normal idle: 800 RPM) • Sudden…

  For the past several years, this vehicle has experienced a recurring and unresolved engine malfunction that creates a safety hazard. The problem manifests as follows: Symptoms when check engine light illuminates: • Idle RPM elevation to approximately 1500 RPM (normal idle: 800 RPM) • Sudden unintended forward acceleration when foot is removed from brake pedal • Significantly reduced acceleration performance during normal driving • Vehicle becomes difficult to control safely The malfunction occurs intermittently but follows a consistent pattern. This is not an isolated incident but a recurring defect that has persisted for years. Multiple diagnostic and repair attempts have been unsuccessful: • Coconut Creek Hyundai service center - unable to diagnose [DATE(S)] • Independent mechanics - unable to resolve [DATE(S)] • Issue remains unresolved despite multiple service visits Despite multiple attempts by qualified technicians, the root cause has not been identified and the defect has not been corrected. This malfunction creates a significant safety hazard: • Unintended acceleration increases risk of collision • Reduced acceleration capability limits ability to merge or accelerate safely • Check engine light indicates undiagnosed system failure • Problem is intermittent and unpredictable, making it unsafe to drive I am concerned this may represent a defect pattern affecting multiple 2019 Sonata vehicles. NHTSA should: 1. Investigate whether this represents a defect pattern in 2019 Hyundai Sonata vehicles 2. Determine if a safety recall is warranted 3. Contact Hyundai Motor America to address this systemic issue

• May 5, 2026IL
  Engine · Suspension
  Ecm, p0303, yes, not yet, no, cel light before the car was brought to the dealership, 2019 Hyundai Sonata SE, 2.4L Theta II GDI. Perryville Hyundai IL refused applicable TSB in writing 5/4/26 despite active P0303 misfire, fuel-in-oil smell, crankcase pressure. I have Photos prove falsified…

  Ecm, p0303, yes, not yet, no, cel light before the car was brought to the dealership, 2019 Hyundai Sonata SE, 2.4L Theta II GDI. Perryville Hyundai IL refused applicable TSB in writing 5/4/26 despite active P0303 misfire, fuel-in-oil smell, crankcase pressure. I have Photos prove falsified multi-point inspection: 1.0 inch (.0833') wheel well discrepancy, same mileage in/out. Vehicle has stall risk. Case Manager [XXX] non-responsive 2hr 45min after requesting written tow instructions on safety matter. RSPM escalated 1:00 PM CDT 5/5/26 with 3:00 PM deadline. No contact received as of 3:03 PM. Vehicle unsafe to drive. Theta II Lifetime Warranty Settlement violation. Case #XXX. Requesting federal investigation. Photo upload is not working, I'll need a email to send them in apparently INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

• Apr 29, 2026FL
  Forward collision avoidance › Warnings · Lane departure › Blind spot detection · Service brakes
  Automatic Emergency Braking Blind Spot Warning/Blind Spot Detection Forward Collision Warning Antilock Brake System/ABS Lane Departure Warning Lane keeping Assistance I bought this vehicle last month from a dealer and two days later all the warning lights start popping up on the dashboard so I…

  Automatic Emergency Braking Blind Spot Warning/Blind Spot Detection Forward Collision Warning Antilock Brake System/ABS Lane Departure Warning Lane keeping Assistance I bought this vehicle last month from a dealer and two days later all the warning lights start popping up on the dashboard so I contacted the dealer and told them what was going on with the car they told me to bring it in so that the technician can check to see what’s wrong with it they told me that there’s nothing wrong with the vehicle so I went back home and the same day all the warning lights came back on so now I’m concerned about my daughter’s safety because she use the vehicle to drive to and from school and you never know when the brakes might fail, again I just bought this vehicle a month ago just one month not even a year and it’s having all this problem even though it’s a pre-owned vehicle I shouldn’t have to take it to the shop after one month please help… thank you

• Apr 23, 2026MN
  Electrical system · Unknown or other
  I wanted to report the failure of my rear camera and/or the electrical circuit that is tied to it. It's my understanding that Hyundai has issued multiple recalls across different years/vehicles for issues in this area. My 2019 Sonata is NOT included in those current recalls. I was without my…

  I wanted to report the failure of my rear camera and/or the electrical circuit that is tied to it. It's my understanding that Hyundai has issued multiple recalls across different years/vehicles for issues in this area. My 2019 Sonata is NOT included in those current recalls. I was without my vehicle for a week and was charged over $1600 to repair. The issue was diagnosed and repaired by an independent mechanic. When they system failed numerous error lights/warning went off and continued to cycle thru (plus beeping). I wanted to report this in hopes of continued pressure on Hyundai to add this model/year to their recalls.

• Apr 22, 2026TXFire
  Electrical system · Engine · Fuel/propulsion system
  On April 14, 2026, my 2019 Hyundai Sonata was parked at a retail store parking lot. Returning from the store, I attempted to start the car, and it did not start. I attempted to start it again, and I saw smoke coming out from under the hood. I immediately exited the vehicle and opened the hood. I…

  On April 14, 2026, my 2019 Hyundai Sonata was parked at a retail store parking lot. Returning from the store, I attempted to start the car, and it did not start. I attempted to start it again, and I saw smoke coming out from under the hood. I immediately exited the vehicle and opened the hood. I saw open flames coming out of the engine area, about 4” high. I called 911 and waited about 10 minutes for the fire department to arrive. During this time, the flames engulfed the entire engine compartment and extended vertically above the hood height. The hood eventually melted and fell back onto the engine area. The fire department came and put out the fire. The car is totaled. There were no injuries, thank God!

• Apr 12, 2026NJ
  Engine · Fuel/propulsion system
  My 2019 Hyundai Sonata has been experiencing excessive oil consumption since I purchased it. The vehicle requires oil to be added approximately every two weeks, which indicates a serious internal engine issue. Recently, the check engine light turned on, and I took the vehicle to a dealership for…

  My 2019 Hyundai Sonata has been experiencing excessive oil consumption since I purchased it. The vehicle requires oil to be added approximately every two weeks, which indicates a serious internal engine issue. Recently, the check engine light turned on, and I took the vehicle to a dealership for inspection. I was told that the engine is “operating normally,” despite the ongoing oil consumption problem. I was also informed that the engine would only be replaced under warranty if it fails completely, such as through connecting rod bearing damage. This means I am expected to continue driving a vehicle that may suddenly fail without warning. I drive daily with my children, and I am concerned about the risk of sudden engine failure, loss of power, or engine seizure while driving, which could lead to a serious accident. I believe this is a known issue with these engines, and it represents a significant safety hazard that should be addressed before a catastrophic failure occurs.

• Apr 8, 2026AL
  Engine

  I was driving on the interstate when my engine started shutting down on me and I’m glad I had moved to the right lane because someone would’ve hit me from the back because I never had this problem and now the mechanic telling me it jumped timing.

• Apr 3, 2026MI
  Engine

  My oil pan cracked. I’ve never had any issues with oil pans until this one. Hyundai will not replace this under warranty.

• Mar 27, 2026AR
  Lane departure › Assist · Structure › Body · Visibility/wiper
  I respectfully submit the following additional information.In connection with this matter, the dealer in question asserted in writing that I "should have refused to participate" in the manufacturer-authorized "Z05 Service Campaign"—a measure designed to prevent potential damage—and characterized…

  I respectfully submit the following additional information.In connection with this matter, the dealer in question asserted in writing that I "should have refused to participate" in the manufacturer-authorized "Z05 Service Campaign"—a measure designed to prevent potential damage—and characterized the program as nothing more than "free paint work." Service campaigns administered by manufacturers are conducted within the framework of federal safety regulations pursuant to Title 49, Chapter 301 of the U.S. Code; they are neither optional nor merely cosmetic in nature. Rather, they constitute systematic procedures intended to preserve vehicle integrity and support public safety. Statements suggesting that consumers should decline participation in such campaigns—or that they may bear financial responsibility for damage incurred during their execution—raise concerns regarding how these federally supervised programs are communicated and implemented and may discourage participation and undermine public confidence in the national vehicle safety campaign system. Although the dealership subsequently offered to replace the windshield at no cost, I have not received confirmation that the repair has been completed. This offer was made only after the vehicle remained at the facility for an extended period, during which I was repeatedly placed under pressure to assume financial responsibility for damage that occurred while the vehicle was under dealership custody. I was presented with two conditional options; however, in either scenario, I would ultimately be required to accept financial responsibility for the outcome. Ultimately, I was required to assume financial responsibility for issues arising during the work. On 2/23, I was told the loaner could be reported as "stolen," and I returned it immediately. After returning the vehicle, no alternative transportation was provided while my own vehicle remained unrepaired.

• Mar 18, 2026TN
  Engine · Unknown or other

  consuming oil a quart every 2-3 weeks sonata hyundai in 2000 miles 3 quarts of oil were used. what happens when the motor locks up from be extremely low on oil. Possible accident! I cannot expect my wife to be checking the oil level every time she drives.

• Mar 18, 2026AR
  Visibility/wiper
  Safety Concern — Damage to Windshield During Manufacturer Recall Repair (Z05) My vehicle was brought to an authorized Hyundai dealership on January 14, 2026 for a manufacturer-directed paint recall repair (Campaign Z05), which required removal and reinstallation of the windshield as part of the…

  Safety Concern — Damage to Windshield During Manufacturer Recall Repair (Z05) My vehicle was brought to an authorized Hyundai dealership on January 14, 2026 for a manufacturer-directed paint recall repair (Campaign Z05), which required removal and reinstallation of the windshield as part of the procedure. The repair was originally expected to be completed between January 14 and January 28, 2026. However, I received no explanation for the delay during that period. On February 13, 2026 — nearly one month after check-in — I was informed for the first time that the windshield had cracked during the reinstallation process while the vehicle was in the dealership’s custody. As of March 18, 2026, the windshield has not been replaced, and the vehicle remains at the dealership without this safety-critical component restored. Because the windshield is a structural element essential to roof strength, airbag deployment performance, and overall crash integrity, the prolonged failure to properly restore it raises serious safety concerns. The unresolved condition of this component creates uncertainty regarding the vehicle’s crashworthiness and may expose occupants to significant risk of injury in the event of a collision. Damage occurred during a manufacturer-mandated recall repair while the vehicle was under the exclusive control of an authorized service provider, and the vehicle has not been returned to a safe, operable condition for an extended period. This situation raises broader concerns regarding the handling of safety-critical components during recall procedures and the timely restoration of vehicles to safe operating condition. This matter is also currently under review by the Arkansas Motor Vehicle Commission (AMVC), Case #26-009, due to the prolonged inability to restore the vehicle to a safe condition. I am submitting this complaint in the interest of vehicle safety oversight and to help prevent similar situations from affecting other consumers.

• Feb 21, 2026NY
  Engine · Steering

  Steering wheel panel glued/tampered (Safety Hazard) Motor/Pump assembly broken. Recall couldn't be done due to tampered parts.

Defect investigations

NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.

• Loss of Motive Power

  DP22003Opened Sep 12, 2022Closed Dec 12, 2023
  The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles…

  The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

• Electrical overstress

  EA19001Opened Apr 19, 2019Closed Sep 19, 2024Recall 20V024
  The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air…

  The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

Service bulletins

Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.

• 11000788A class settlement against Hyundai Motor America (HMA) that had alleged that certain 2011 2022 model year Hyundai vehicles that were not equipped with an engine immobilizer (called the Class Vehicles) contain design flaws, including the failure to manufacture the Class Vehicles with an anti-theft device called an engine immobilizer, that make them susceptible to theft and damage. Class Vehicles manufactured without an engine immobilizer have traditional turn-key-to-start ignition systems.
• 11000314A class settlement against Hyundai Motor America (HMA) that had alleged that certain 2011 2022 model year Hyundai vehicles that were not equipped with an engine immobilizer (called the Class Vehicles) contain design flaws, including the failure to manufacture the Class Vehicles with an anti-theft device called an engine immobilizer, that make them susceptible to theft and damage. Class Vehicles manufactured without an engine immobilizer have traditional turn-key-to-start ignition systems.
• 10253275This TSB provides a procedure to diagnose and replace, if necessary, an automatic transmission with Incorrect Ratio DTC (transmission clutch slip in gear above limit) listed on Page 2.
• 10251285This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.
• 10251282Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), and anti-theft ignition cylinder protector campaign (Campaign 9A5) in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. Campaign 9A8 has also been released to provide a revised software update to certain 2018 model year Elantra vehicles. For certain vehicles that cannot be upgraded with the software under Campaign 993, Hyundai is offering customers an anti-theft ignition cylinder protector to be installed on their vehicle. This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock anti-theft solutions available from HMA through Hyundai dealerships.
• 10251276This bulletin provides the service procedure to: 1) Upgrade the IBU/BCM (Integrated Body Control Unit/Body Control Module) to revise the OEM Hyundai burglar alarm system operation and ignition start logic and 2) Install two anti-theft decals for the front windows. Additional decals may also be installed in the rear windows at customers discretion.
• 10251275Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), and anti-theft ignition cylinder protector campaign (Campaign 9A5) in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be upgraded with the software (Campaign 993), Hyundai is offering customers an anti-theft ignition cylinder protector to be installed on their vehicle. This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock anti-theft solutions available from HMA through Hyundai dealers.
• 10249707Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), and anti-theft ignition cylinder protector campaign (Campaign 9A5) in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be upgraded with the software (Campaign 993), Hyundai is offering customers steering wheel locks at the dealer (Campaign P32). This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock ant-theft solutions available from HMA through Hyundai dealers.
• 10247611Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), and anti-theft ignition cylinder protector campaign (Campaign 9A5) in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be upgraded with the software (Campaign 993), Hyundai is offering customers steering wheel locks at the dealer (Campaign P32). This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock ant-theft solutions available from HMA through Hyundai dealers.
• 10247189This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.
• 10245579Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10245578Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be updated with the software (Campaign 993), Hyundai is offering customers steering wheel locks at the dealer (Campaign P32). This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock ant-theft solutions available from HMA through Hyundai dealers.
• 10244992Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be updated with the software (Campaign 993), Hyundai is offering customers steering wheel locks at the dealer (Campaign P32). This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock ant-theft solutions available from HMA through Hyundai dealers.
• 10241885If you are servicing an 8-speed vehicle with a Check Engine light on and one or more of the DTC listed, follow the service procedure and replace the related solenoid and harness.
• 10241874Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be updated with the software (Campaign 993), Hyundai is offering customers steering wheel locks at the dealer (Campaign P32). This Dealer Best Practices Guide provides information to assist dealership personnel with customer questions relating to the immobilizer software upgrade, window decals and steering wheel lock ant-theft solutions available from HMA through Hyundai dealers.
• 10241849Some models from service campaign 993 (IBU/BCM Software Update and Decals Application) equipped with the Hyundai OEM remote start system may exhibit the horn honking when remote starting the vehicle after receiving the software update. This bulletin provides the procedure to update the remote start module to eliminate the horn honking during remote start operation.
• 10240081Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993), combined with an anti-theft steering wheel lock campaign (Campaign P32), in response to an increase in thefts of certain 2011-2022MY Hyundai vehicles not equipped with engine immobilizers targeted through social media. For certain vehicles that cannot be updated with the software (Campaign 993), Hyundai is offering customers steering wheel locks at the dealer (Campaign P32).
• 10240080Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10238402Certain 2015-2019MY Sonata (LFA) vehicles may intermittently exhibit reduced engine power, a Crank/No Start condition, and/or have DTC P1233 stored in the ECM due to an internally leaking fuel pump filter housing. For vehicles exhibiting one or more of these conditions, Hyundai is extending warranty coverage for fuel pump filter assembly repair or replacement to 15 years / 150,000 miles from the date of original retail delivery or date of first use (whichever occurs first). This service action and warranty extension is valid for original and subsequent owners.
• 10238401Certain 2015-2019MY Sonata (LFA) vehicles may intermittently exhibit reduced engine power, a Crank/No Start condition, and/or have DTC P1233 stored in the ECM due to an internally leaking fuel pump filter housing. Hyundai is extending warranty coverage for fuel pump filter assembly repair or replacement to 15 years / 150,000 miles from the date of original retail delivery or date of first use (whichever occurs first) and is valid for original and subsequent owners. Follow the service procedure to inspect the low-pressure fuel pump operation and replace the fuel filter if necessary.
• 10238353Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10237189Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10235566Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.
• 10235556Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10235555Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993) in response to an increase in thefts of certain Hyundai vehicles not equipped with engine immobilizers targeted through social media. In November 2021, engine immobilizers became standard on all Hyundai vehicles produced.
• 10235341Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10235340If you are servicing an 8-speed vehicle with a Check Engine light on and one or more of the DTC listed, follow the service procedure and replace the related solenoid and harness.
• 10233549Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993) in response to an increase in thefts of certain Hyundai vehicles not equipped with engine immobilizers targeted through social media. In November 2021, engine immobilizers became standard on all Hyundai vehicles produced.
• 10233547Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10233483Certain 2015-19MY Sonata (LFA) vehicles equipped with 2.0L Turbo GDI engines need the Electronic Control Module (ECM) software updated to revise the fuel injection control logic to compensate for oxygen sensor aging and control tailpipe emissions within applicable standards.
• 10233481This bulletin provides information related to an Electronic Control Module (ECM) software update to revise the fuel injection control logic to compensate for O2 sensor aging and control tailpipe emissions within applicable standards.
• 10232194Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows.
• 10232190Hyundai has launched an anti-theft software upgrade and window decal campaign (Campaign 993) in response to an increase in thefts of certain Hyundai vehicles not equipped with engine immobilizers targeted through social media. Please note that all Hyundai vehicles meet or exceed Federal Motor Vehicle Safety Standards. In November 2021, engine immobilizers became standard on all Hyundai vehicles produced.
• 10232184Certain Hyundai vehicles may not be equipped with an immobilizer. This bulletin provides the service procedure to update the IBU/BCM (Integrated Body Control Unit/Body Control Module), to revise the OEM Hyundai burglar alarm system operation and ignition start logic, and installation of two anti-theft decals for the front windows
• 10230904This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.
• 10217258Effective June 2, 2008, Federal Motor Vehicle Safety Standard 110 (FMVSS 110) established a threshold for correcting load carrying capacity information indicated on tire placards when vehicle weight has been increased before retail sale. This limit is the lesser of 1.5% of GVWR or 100 pounds. If the total added weight exceeds the lesser of the limit, a label must be added to the driver-side B-pillar within 25mm (1 inch) of the original tire placard.
• 10217251Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement.
• 10215599Certain vehicles may develop a bearing noise within the Motor Driven Power Steering (MDPS) column worm shaft assembly. If bearing noise is heard, follow the procedure in this bulletin to replace the worm shaft bearing.
• 10213721Certain vehicles (listed below) equipped with 7-speed Double Clutch Transmissions (DCT) may exhibit abnormal vibration at low speeds. This bulletin outlines the procedures for diagnosing clutch judder, updating the Transmission Control Unit (TCU) with revised logic, and/or replacing the Double Clutch.
• 10213720If you are servicing an applicable vehicle with a Check Engine light on and one or more of the DTC listed below, follow the repair procedure and replace the related input/output speed sensor and harness.

Every Hyundai Sonata model year

Bars are owner complaints, dots mark years with recalls. Select a year to open its report.