2005 Dodge RAM 3500
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Dodge › RAM 3500 › 2005
These records cover every 2005 Dodge RAM 3500. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
7 recalls name the 2005 Dodge RAM 3500. Newest first.
Chrysler Group LLC (Chrysler) is recalling certain model year 2004-2005 Dodge Ram 1500, 2500, and 3500, 2004-2005 Dodge Durango, 2005 Dodge Dakota, 2005 Dodge Magnum and 2005 Chrysler 300, 300C and 300 SRT8 vehicles originally sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever…
Risk and remedy
Risk
In the event of a crash necessitating deployment of the passengers frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy
Chrysler will notify owners, and dealers will replace the front passenger air bag inflator, free of charge. For vehicles that were sold, or are currently registered, in Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, owners were notified and the recall began on December 5, 2014. For all other vehicles, Chrysler notified owners and the recall began on February 3, 2015. Owners may contact Chrysler customer service at 1-800-853-1403. Chrysler's number for this recall is P40 Expanded. Note: This recall has been superseded by recall 16V-352. This recall superseded the passenger air bag portion of recall 14V-354.
Chrysler Group LLC (Chrysler) is recalling certain model year 2003-2008 Dodge RAM 2500 4x4 and 3500 4x4, model year 2007-2008 Dodge RAM 3500 4x2 Cab Chassis and model year 2006-2008 Dodge RAM 1500 Mega Cab 4x4 trucks manufactured February 12, 2002, through February 13, 2008. The left tie rod assembly may break.
Risk and remedy
Risk
A failure of the tie rod assembly may result in a loss of steering control, increasing the risk of a crash.
Remedy
Chrysler notified owners and launched its recall campaign in January 2014. Owners may contact Chrysler at 1-800-247-9753. Chrysler's recall campaign number is N62.
Chrysler IS recalling certain model year 2008-2011 dodge RAM 2500/3500 4X4, manufactured from february 14, 2008, through march 28, 2011; model year 2008-2011 dodge RAM 3500 cab chassis 4X2, manufactured from february 14, 2008, through march 28, 2011; and model year 2008 dodge RAM 1500 mega cab 4X4, manufactured from february 14, 2008, through august 15…
Risk and remedy
Risk
This condition could result in the potential loss of directional stability in the left hand front wheel, increasing the risk of a crash.
Remedy
Dealers will inspect the tie rod ends for relative orientation and replace the left outer tie rod as required and perform a front end toe alignment as needed. this service will be performed free of charge. the safety recall began on october 3, 2011. owners may contact chrysler at 1-800-853-1403.
Fabtech IS recalling certain aftermarket replacement pitman arms, p/nos. Fts93001 and ft44039, installed for use on certain 2003 through 2008 dodge 2500 4WD, 3500 4WD, and 1500 4WD mega cab vehicles. the pitman arm can fracture and break away from the steering box causing total loss of steering control.
Risk and remedy
Risk
Steering loss could result in a vehicle crash possibly resulting in property damage, injury or death.
Remedy
Fabtech will notify owners and authorized installers will inspect for defective pitman arm and replace if necessary free of charge. the safety recall began on may 24, 2010. owners may contact fabtech at 1-877-432-2832.
Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing…
Risk and remedy
Risk
In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.
Remedy
Safelite will notify its retail customers and replace the glass free of charge. Retail customers can contact safelite toll free at 1-888-843-2906. Safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. Wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. The recall began on january 15, 2008.
Certain lki enterprises, inc., brand name superlift suspension, pitman arms sold as replacement equipment for 2003-2007 dodge RAM 2500 and 3500 4X4 light trucks. due to inadequate heat treatment during production, the affected pitman arms may develop cracks in the upper splined attachment attachment to the steering output shaft. movement between the…
Risk and remedy
Risk
Pitman arm wear or failure may lead to loss of vehicle control, possibly resulting in a vehicle crash.
Remedy
Lki will notify owners and replace the pitman arm, if necessary. the recall began on march 12, 2007. owners may contact lki at 1-800-551-4955.
On certain pickup trucks equipped with diesel engines and automatic transmissions, in an attempt to exit the vehicle quickly without shutting off the engine and removing the key, the driver may inadvertently leave the automatic transmission shift control in indicated reverse.
Risk and remedy
Risk
This error IS an unintended action that may result in a lack of transmission park pawl engagement and possibly delayed rearward movement of the vehicle.
Remedy
Dealers will perform a software modification to equip these vehicles with an out-of-park alarm. owners may contact daimlerchrysler at 1-800-853-1403.
Owner complaints
196 complaints23 involved a crash6 involved a fire11 injuries1 deaths
What owners report most
Latest complaints
- Electrical system · Power train · Tires
The contact owns a 2005 Dodge Ram 3500. The contact received notification of NHTSA Campaign Number: 05V462000 (POWER TRAIN). The vehicle was taken to a tire specialist to install larger tires on the vehicle. The contact was informed that the tires were too big and could not be installed on the…
The contact owns a 2005 Dodge Ram 3500. The contact received notification of NHTSA Campaign Number: 05V462000 (POWER TRAIN). The vehicle was taken to a tire specialist to install larger tires on the vehicle. The contact was informed that the tires were too big and could not be installed on the vehicle. The contact stated that the employees switched the tires and added two low-drive tires on the front end and two larger tires in the rear. The contact stated that while driving 45 MPH back to the residence, the vehicle vibrated violently. The contact almost crashed three times. The contact stated that while the vehicle jerked, the steering wheel was difficult to control. In addition, the odometer failed to function as intended. The contact called the tire shop and asked the contact to drive the vehicle to the shop for an inspection. The contact had safety concerns about driving the vehicle. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 90,000.
- Unknown or other
Recall that the dealer would not fix
- Steering
Recall that the dealer would not fix
- Tires
The contact owns a 2005 Dodge Ram 3500 equipped with Yokohama Tires, Tire Line: Geolander X A/T, Tire Size: 235/80/R17, DOT Number: XBA0PA01522. The contact stated that while exiting his driveway, the tires had trouble gaining stable traction. After a visual inspection of the tire tread, the…
The contact owns a 2005 Dodge Ram 3500 equipped with Yokohama Tires, Tire Line: Geolander X A/T, Tire Size: 235/80/R17, DOT Number: XBA0PA01522. The contact stated that while exiting his driveway, the tires had trouble gaining stable traction. After a visual inspection of the tire tread, the contact became aware that the center tread on all four tires had excessive wear, potentially compromising vehicle safety. The vehicle was taken to the dealer, who informed the contact that the center tread did not provide an accurate measure of tread wear due to the step-up design, specific to the tire line. The tires were not replaced. The manufacturer was notified of the failure but provided no assistance. The tires were replacement tires. The failure mileage was 18,000.
- Engine · Fuel/propulsion system
Driver ran over tire rubber debris causing a thud under truck. Five minutes later a very loud thud noise occurred, no warning lights on dash, driver pulled off the highway immediately and exited truck. The grass was on fire underneath the truck. Explosion occurred. The entire inside of truck was…
Driver ran over tire rubber debris causing a thud under truck. Five minutes later a very loud thud noise occurred, no warning lights on dash, driver pulled off the highway immediately and exited truck. The grass was on fire underneath the truck. Explosion occurred. The entire inside of truck was gutted. Local fire department responded and put out the fire. Texas Department of Safety refused to respond since collision not involved. The truck is at a towing company awaiting salvage and has been inspected by a mechanic.
- Steering · Suspension · Wheels
May 13,2020. 11:32am Driving north, my drive side tire violently shook & suddenly gave way pulling me hard left. I struggling to keep truck in my lane but lost control of steering , the airbags also deployed. Blocking my view. The rode was a blind spot . I thought it was a tire failure. Be…
May 13,2020. 11:32am Driving north, my drive side tire violently shook & suddenly gave way pulling me hard left. I struggling to keep truck in my lane but lost control of steering , the airbags also deployed. Blocking my view. The rode was a blind spot . I thought it was a tire failure. Be of the drop & hard pull to left. While the rode was curving right . I could not get truck to fallow curve. Causing truck to cross into oncoming lane. I never saw the other car . With air bags deployed. I thought I lost a tire and hit ditch was lifted up and hit ground hard. I was told I truck hit another car after crash . Hitting a car coming the other way. Causing a young women’s death. The tie rod had a clean break swing freely after break. In March 2020 had pulling or with extra movement off & on . Took to shop, they put a new sway bar on it. Seemed to help, no problems until this sudden catastrophic Paul and drop hard enough to deploy airbags. Truck is totaled but is here & available for inspection. Steve Erwin @ Scientific Analysis Inc. in Dallas TX 214 320-8686 has many pictures & Analysis. He mainly does accident recreations. He mentioned we need to find metals specialist to examine part failures.Due to failure being close to impact.
- Steering · Suspension · Wheels
This recall N62 13V-528 was never done by Duwanne Lanes Everett WA even though I was told by the dealership service team that they had done this recall as requested while they had my truck for over 3mo ths time. On April 3 ,2022 my vehicle had a cautostraphic failure of my steerwheell column &…
This recall N62 13V-528 was never done by Duwanne Lanes Everett WA even though I was told by the dealership service team that they had done this recall as requested while they had my truck for over 3mo ths time. On April 3 ,2022 my vehicle had a cautostraphic failure of my steerwheell column & caused my front left tire to break totally off the front steering stabilizer front ball joint tie rod end pitman arm the wheel was free spinning .I had no steering control at all while driving 65 mph on I5 in the center lane. It is sheer luck that I was able to get truck off the freeway without being injured. I think Duanne Lanes of Everett, Wa (RECALL REMEDY INCIDENT) TS
- Tires
LT 265 / 70 R 17 Driving at normal highway speed. No warning lamps, no messages, no other symptoms until heard a loud "bang" and steering became very difficult. Pulled over immediately to find a rear tire had exploded at edge of sidewall. The entire tread was blown off in one piece and caused…
LT 265 / 70 R 17 Driving at normal highway speed. No warning lamps, no messages, no other symptoms until heard a loud "bang" and steering became very difficult. Pulled over immediately to find a rear tire had exploded at edge of sidewall. The entire tread was blown off in one piece and caused damage to the vehicle. If I hadn't had a firm grip on the steering wheel before the tire blew up, I believe that I may have lost control of the truck, with possible injuries to occupants or bystanders nearby.
- Tires
The contact owns a 2005 Dodge Ram 3500 equipped with Cooper Discoverer A/T-3 tires, Tire Size: LT235/80/R17, DOT number: (UPAB1AU4513). While driving 65 MPH, the front passenger’s tire blew out. The blowout left a dent on the front passenger’s side door as well as damaged the front panel on the…
The contact owns a 2005 Dodge Ram 3500 equipped with Cooper Discoverer A/T-3 tires, Tire Size: LT235/80/R17, DOT number: (UPAB1AU4513). While driving 65 MPH, the front passenger’s tire blew out. The blowout left a dent on the front passenger’s side door as well as damaged the front panel on the passenger’s side of the vehicle. The tire was then replaced with the spare. A few hours later while driving 50 mph, the front driver’s side tire also experienced a blowout. The blowout also damaged the driver’s side door as well as the front driver’s side panel. The manufacturer was notified of the failure and the contact was informed that the tires were not included in NHTSA Campaign Number: 21T002000 (Tires). The tires were not replaced. The tire failure mileage was approximately 6,000. The vehicle failure mileage was approximately 205,000.
- Vehicle speed control
A massive amount of people in forums have encountered the same problem. When you start the vehicle it will idle pretty rough with black smoke. If and when you press the accelerator pedal it will continue to throttle up on its own. In park or driving! FORUM POST: #1. While driving my 04 Dodge 3500…
A massive amount of people in forums have encountered the same problem. When you start the vehicle it will idle pretty rough with black smoke. If and when you press the accelerator pedal it will continue to throttle up on its own. In park or driving! FORUM POST: #1. While driving my 04 Dodge 3500 Cummins down the street, at a speed of around 45mph, all of a sudden it went to wide-open throttle. It completely caught me off guard and the first thing I did was hit the brake. It had very little effect on what was happening. In less than 1 block I was well over 70mph with the brake on in a 45mph zone. #2. I had the same exact thing happen, I was at 90 mph on a 40 mph road when I finally had to put it in neutral, the pedal had no effect on rpm as I coasted to a stop the engine sat pegged at the rev limiter, and stayed there until I shut the motor down. I did not have cruise control on or showing as ready to go into the cruise, ie cruise light on in the instrument panel. I had some codes, but not sure when. FUEL PRESSURE TOO HIGH and another I forget. It was scary with the family in the truck. waited a few minutes trying to see that all connections were tight and they were, restarted and all was back to normal. 2 complaints of 1000's. I've been in the mechanical world for 50 years. Everything from motorcycles to heavy equipment and this one took me over a year to figure out. Generally, there are no codes thrown as in mine. The fuel pressure regulator malfunctions and forces pressure on the fuel rail. This feeds the injectors too much fuel and the computer will not default and shut down. I was traveling at 55mph with a 45-foot king pin trailer on my truck. Went to accelerate a bit and took off. At 75 mph, loaded (45000 lbs) I turned the ignition off. How many people has this killed and the possible reason was driver error?
- Power train
TL* the contact owns a 2005 dodge RAM 3500. The contact stated that while her boyfriend was driving the vehicle, he had placed the vehicle into park and exited the vehicle. While he was retrieving items from the trunk, he heard an abnormal grinding sound emitting from the vehicle and the vehicle…
TL* the contact owns a 2005 dodge RAM 3500. The contact stated that while her boyfriend was driving the vehicle, he had placed the vehicle into park and exited the vehicle. While he was retrieving items from the trunk, he heard an abnormal grinding sound emitting from the vehicle and the vehicle began to independently roll backwards. The contact's boyfriend attempted open the driver's side door through the window but failed to enter the vehicle. Due to the vehicle being in motion, he dodged out of the vehicle's path. The vehicle eventually hit two road signs before it came to a halt. The air bags did not deploy as a result of the accident. The contact's boyfriend suffered a road rash as a result of dashing out of the way of the vehicle. A police report was not filed but a park ranger arrived and took pictures of the accident. The contact's boyfriend was able to drive the vehicle away from the scene of the failure. The dealer nor the manufacturer had yet to be notified of the accident. Upon investigation, the contact discovered that there was a recall on her vehicle under nhtsa campaign number: 05v462000 (power train). The vehicle had yet to be serviced for the recall. The failure mileage was 86,891. *Dt *as
- Fuel/propulsion system
At 178,000 miles (approximately), the rear suspension strap rusted through and dropped the rear end of the diesel fuel tank to the pavement. the plastic tank was ground down by moving over the pavement at highway speeds, but I was able to recognize the issue by the unusual noise and thus stop the…
At 178,000 miles (approximately), the rear suspension strap rusted through and dropped the rear end of the diesel fuel tank to the pavement. the plastic tank was ground down by moving over the pavement at highway speeds, but I was able to recognize the issue by the unusual noise and thus stop the truck before the tank ruptured. potential hazards include fuel spill, smoke, fire, and vehicle stall while moving without the possibility of restart. fuel tank fixation to the vehicle should not rust through and fail during the lifetime of the vehicle. the fuel tank IS within 2 inches of the driveshaft and within 18 inches of the exhaust system.
- Visibility/wiper
TL* the contact owns a 2005 dodge RAM 3500. The contact stated that while driving in inclement weather, the windshield wiper was activated but was inoperable. The contact stated that the windshield wipers were defective. The dealer was not contacted. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 197,000.
- Service brakes
TL* the contact owns a 2005 dodge RAM 3500. The contact stated that the ABS warning indicator illuminated and two pins detached from the brake control module. The vehicle was unable to be driven safely due to the brake failure. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The approximate failure mileage was 120,000.
- Seats
Drivers side seat motor that holds the seat from moving- snapped- so when youy drive you go forward or backward and the truck has 80000 miles on it.
- Air bags
Takata recall. The dealership wants me to sign a waiver if they break my dash, that I am responsible. I called dodge recall, anf d they say the same thing. Why should I have to pay for their mistakes or poor workmanship? They are trying to discourage people from getting the necessary repairs none to preserve corporate profits. I bought this truck new.
- Engine
On july 20, 2017 family and I were riding in our meticulously maintained 2005 RAM 3500 at highway speed in the cape cod region of massachusetts. After an hour truck running great, outside temp 92 degrees. 30 seconds later we had a catastrophic event which put us on the side of the road.12 quarts…
On july 20, 2017 family and I were riding in our meticulously maintained 2005 RAM 3500 at highway speed in the cape cod region of massachusetts. After an hour truck running great, outside temp 92 degrees. 30 seconds later we had a catastrophic event which put us on the side of the road.12 quarts of oil on the ground, flames under the hood, and a hole in block. Removed wife and daughter from vehicle, extinguished fire thanks to a state trooper, fire and police apparatus. Given this IS my daily driver and a business vehicle I was forced to replace motor costing $18K. Cummins and chrysler inspected vehicle. Did not investigate cause. Refused copies of inspection reports. Cummins tied up vehicle for a month. Delayed repair and use as daily driver and critical business need. attached chrysler/cummins responses show negligence. Research has exposed latent defect whereby dodge application of cummins does not use adequate fuel filtration. results in over fueling of the injectors that melt or hydro lock pistons, overloading rods, destroying block, spilling of oil, resulting in fire. many on line examples of severely damaged engines well before B50 life of 350K miles. Repeated requests to address safety issue that could result in severe injury or death ignored. Personal engine inspection showed puddled fuel on cracked piston 3 and piston 4, indicating the hydro locked piston caused the rod and block failure. Refer to youtu link https://m.youtube.com/watch?v=_bkdzxo6uno that demonstrates consequences of over fueling. Sudden failure on well maintained vehicle resulting in fire on highway warrants root cause investigation. Cause IS likely inadequate fuel filtration latent defect.7 micron instead of 3.there are no chrysler diagnostic tools or maintenance procedures to protect the customer. Latent defect liability IS not limited by warranty period. Must address safety!
- Fuel/propulsion system
TL* the contact owns a 2005 dodge RAM 3500. The contact stated that the vehicle experienced a complete loss of power without warning. The vehicle was taken to an independent mechanic where it was diagnosed that the intake fuel pump was defective and needed to be replaced. The vehicle was repaired…
TL* the contact owns a 2005 dodge RAM 3500. The contact stated that the vehicle experienced a complete loss of power without warning. The vehicle was taken to an independent mechanic where it was diagnosed that the intake fuel pump was defective and needed to be replaced. The vehicle was repaired, but the failure recurred. The vehicle was taken to an independent mechanic where it was replaced. The dealer was not contacted. The manufacturer was not notified of the failure. The failure mileage was approximately 237,400.
- Steering · Suspension · Wheels
On freeway going over expansion joints encountered four separate times severe steering wheel shaking and bouncing, I had to bring the truck to an almost complete stop to get it to quit! Traveling at 75 mph and 60 on the freeway its some thing thats very unsafe to have happen.
- Fuel/propulsion system
The injector fuel line keep brakeing and pushing high pressure fuel all over the engine compartment. Vehicle IS in motion and engine at full temp. This IS well known problem with this engine with thousands of people stranded each year. Extreme fire hazard. it has happened twice to this truck in 80000 miles
- Air bags
This vehicle has an active recall which I am unable to resolve through my dealer. They tell me they don't have the parts
- Unknown or other
Veh involved in minor accident. Rear window shattered into long shards of glass instead of small square pieces like safety glass usually break into.
- Air bags
TL* takata recall. The contact owns a 2005 dodge RAM 3500. The contact received notification of nhtsa campaign number: 16v352000 (air bags); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The…
TL* takata recall. The contact owns a 2005 dodge RAM 3500. The contact received notification of nhtsa campaign number: 16v352000 (air bags); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Vin tool confirms parts not available.
- Electrical system · Visibility › Defroster/defogger/hvac system › Fan/motor
TL* the contact owns a 2005 dodge RAM 3500. The stated that the blower motor failed. The contact inspected the vehicle himself and found that the blower motor wires were burned and caused the blower motor to fail. The contact stated that the blower motor wire and the ignition were all in the same…
TL* the contact owns a 2005 dodge RAM 3500. The stated that the blower motor failed. The contact inspected the vehicle himself and found that the blower motor wires were burned and caused the blower motor to fail. The contact stated that the blower motor wire and the ignition were all in the same harness. The vehicle was previously taken to an independent mechanic for the failure and the wires were replaced; however, the failure was not corrected. The manufacturer was not notified. The approximate failure mileage was 100,000...updated 07/21/17 *bf *cn
- Air bags
TL* takata recall. The contact owns a 2005 dodge RAM 3500. The contact stated that the recall notice for nhtsa campaign number: 16v352000 (air bags) was received in june of 2016. After contacting the dealer and the manufacturer on multiple occasions, the contact was informed that the parts needed…
TL* takata recall. The contact owns a 2005 dodge RAM 3500. The contact stated that the recall notice for nhtsa campaign number: 16v352000 (air bags) was received in june of 2016. After contacting the dealer and the manufacturer on multiple occasions, the contact was informed that the parts needed for the recall remedy were still not available and no estimated time for receiving the parts could be provided. The contact had not experienced a failure. Vin tool confirms parts not available.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Air Bag Inflator Rupture
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and…
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
- Chrysler's execution of 13V-528 & 529
RMD opened this audit query (AQ) investigation in order to better understand and evaluate Chrysler's process(es) for timely and efficient execution of its safety recall campaigns, including its oversight and management of its parts division Mopar.Prior to opening this investigation, RMD had raised concerns with the…
RMD opened this audit query (AQ) investigation in order to better understand and evaluate Chrysler's process(es) for timely and efficient execution of its safety recall campaigns, including its oversight and management of its parts division Mopar.Prior to opening this investigation, RMD had raised concerns with the company related to its execution of two safety recalls, 13V-528 and 13V-529, both of which involved safety defects that could cause the involved vehicles, FCA?s heavier Dodge Ram trucks, to lose steering control suddenly and without warning.Specifically, RMD inquired about the availability of parts for recall repairs, by email and phone on January 15, 2014 and February 19, 2014, due to the volume of complaints it was receiving from owners alleging parts scarcity and parts restrictions. FCA steadfastly denied it had placed parts restrictions on its dealers to manage issues of parts scarcity.FCA shared material showing it had uncommitted stock of parts available for its dealers. Nevertheless, consumer complaints of lack of parts continued.RMD made independent inquiries tosome dealers tobetter understand the conflicting claims between owners alleging lack of ability to repair their defective vehicles due to lack of parts, and FCA?s information showing availability of parts.Dealers informed and provided documentation to RMD on February 21, 2014 and February 25, 2014 showing FCA had, in fact, put into place parts restrictions and, further, had in some instances canceled dealerships? back orders for parts.In addition, during the course of its dialogue with dealers, RMD discovered that FCA had notified their dealerships on February 27, 2014 to return the recall remedy parts over quality concerns, and had therefore effectively canceled its safety recall program without notification to NHTSA. RMD issued a request for information (IR) on October 21, 2014.The company failed to respond to a number of the questions RMD asked that required it to produce specifics surrounding the repairs and parts ordering process with the recalls, including a question about whether a dealer order for recall parts could be canceled and under what circumstances.
- Air Bag Inflator Rupture
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and…
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
- Clutch Interlock Switch Malfunction
On December 16, 2104, Chrysler Group LLC submitted a Safety Recall Report to NHTSA describing a defect in the clutch ignition interlock switches in approximately 66,819 model year (MY) 2006 through early-2007 Dodge Ram Trucks, Dodge Dakota, and Mitsubishi Raider vehicles equipped with manual transmissions and built…
On December 16, 2104, Chrysler Group LLC submitted a Safety Recall Report to NHTSA describing a defect in the clutch ignition interlock switches in approximately 66,819 model year (MY) 2006 through early-2007 Dodge Ram Trucks, Dodge Dakota, and Mitsubishi Raider vehicles equipped with manual transmissions and built between July 1, 2005 and July 31, 2006 (NHTSA Recall No. 14V-795, Chrysler Recall No. P80), including 38,969 MY 2006 Dodge Ram 2500 and 3500 vehicles that are part of the subject vehicle population for PE14-013.Chrysler's Safety Report states that:1) the clutch ignition interlock switch return springs may experience fatigue failure due to material issues; 2) if the return springs are broken, the switch contacts may not reflect actual clutch pedal position; and 3) the failures could result in a vehicle experiencing unintended movement if the ignition is cranked when the clutch pedal is not being pressed.Chrysler's recall remedy will replace the clutch ignition interlock switch on all affected vehicles with a switch with a more robust design.On May 19, 2014, ODI opened PE14-013 to investigate clutch ignition interlock failure in MY 2004 through 2006 Dodge Ram 2500 and 3500 trucks with manual transmissions, based on two MY 2006 complaints and one MY 2004 complaint.One of the MY 2006 complaints involved a fatality that occurred when a young child was able to start a MY 2006 Ram 3500 truck that was parked with the transmission in gear, without depressing the clutch.The diesel engine started and the vehicle moved forward under power running over another child resulting in fatal injuries.ODI's analysis of failure data from all sources identified a total of 14 complaints and 16 warranty claims for the subject vehicles.Thirteen (13) of the complaints and all 16 warranty claims were for the 38,969 MY 2006 Dodge Ram 2500 and 3500 trucks that were included in 14V-795.The single complaint that was outside the scope of Chrysler's recall was the MY 2004 ODI complaint identified in the opening resume for PE14-013.Further analysis of this incident indicates that the cause of the clutch switch failure in this vehicle was spring damage caused by hydraulic fluid leakage from the clutch master cylinder into the switch.The field data did not show any other similar incidents of switch failures caused by clutch master cylinder leakage. This investigation is closed based on Chrysler's recall.
- Engine stall
Analysis of the complaint, field report and warranty data shows that the majority of stalling incidents in the subject vehicles appear to be related to the engine calibration concerns that daimlerchrysler addressed with service bulletins releasing revised pcm software.analysis of the complaints and odi's survey of…
Analysis of the complaint, field report and warranty data shows that the majority of stalling incidents in the subject vehicles appear to be related to the engine calibration concerns that daimlerchrysler addressed with service bulletins releasing revised pcm software.analysis of the complaints and odi's survey of owners of vehicles that received engine management software updates under tsb #18-013-05 show that these stalling incidents have the following characteristics: - they occur at low speeds, often during parking lot ordriveway maneuvers; - they occur during decelerations, such as braking for a stop sign or traffic signal; and - the operator IS almost always able to immediately restart the vehicle.when compared with other safety defect investigations and recalls of conditions that result in stalling during low-speed deceleration with immediate engine restart possible, the failure rate in the subject vehicles IS low.analyses of complaint and warranty data also show a declining trend.accordingly, this investigation IS closed.the closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist.the agency will continue to monitor complaints and other information relating to the alleged defect in the subject vehicles and take further action in the future if warranted.see document file for additional information regarding this resume.
- Engine stall
On may 16, 2005,odi opened preliminary evaluation pe05-027 to investigate complaints of engine stalling in model year 2004-05 dodge durango suvs and RAM 1500 series pickups equipped with the 5.7L V8 engine.information provided by daimlerchrysler during pe05-027 indicated that a large percentage of the complaints are…
On may 16, 2005,odi opened preliminary evaluation pe05-027 to investigate complaints of engine stalling in model year 2004-05 dodge durango suvs and RAM 1500 series pickups equipped with the 5.7L V8 engine.information provided by daimlerchrysler during pe05-027 indicated that a large percentage of the complaints are related to an idle undershoot condition that may cause the engine to stall during turning maneuvers.in february 2005, daimlerchrysler revised the powertrain control module software in production vehicles and issued a technical service bulletin (tsb 18-013-05) releasing the new software as a service remedy for the idle undershoot condition.the bulletin was superceded by tsb 18-013-05a in april 2005.daimlerchrysler believes that the failure rate for stalling while driving due to the idle undershoot condition IS low and that the bulletin has adequately addressed the problem. Since pe05-027 was opened, odi has continued to receive complaints from owners of the subject vehicles who allege experiencing engine stall incidents under all types of driving conditions.in some instances the stalling has continued after the vehicle received the service bulletin repairs.this investigation has been upgraded to an engineering analysis (ea05-018) to further assess the scope, frequency, and safety consequences of the alleged defect in dodge durango and RAM 1500/2500/3500 series pickup trucks.
- False park
The subject vehicles are heavy duty pickup trucks with diesel engines and automatic transmissions commonly used for commercial and work purposes.a column mounted shift lever IS used for gear selection and an electronic prndl on the instrument panel provides gear position information to the driver.the subject vehicles…
The subject vehicles are heavy duty pickup trucks with diesel engines and automatic transmissions commonly used for commercial and work purposes.a column mounted shift lever IS used for gear selection and an electronic prndl on the instrument panel provides gear position information to the driver.the subject vehicles are also equipped with a brake-transmission shift interlock that prevents the shift lever from being moved from the park position (when the engine IS on) unless the brake pedal IS depressed and an ignition-shift interlock that prevents key removal unless the transmission IS in the park position.complainants generally report that the vehicle was being operated in a forward gear and brought to a stop through brake application on alevel surface, at which time the operator moved the shift lever to engage the park position.the operator then opened the driver side door and, without verifying park engagement (e.g., prndl gear indication), securing the park brake, or turning the engine off, exited the vehicle.initially, no vehicle movement was apparent, however, a short time later, typically reported as 10 to 30 seconds, the vehicle moved rearward under engine power.the incident often ended in a vehicle crash, and sometimes involved serious injury.two fatalities are alleged.odi?s analysis of test vehicles and some incident vehicles found no evidence to indicate that a shift lever properly placed in park could unintentionally (i.e., without driver input) disengage from that position.however, odi did find that the shift lever could be inadvertently placed, and remain at rest, within an intermediate position between the park and reverse gear positions.when placed in such an intermediate position, the vehicle can experience a delayed pressurization of the reverse hydraulic circuit that IS sufficient to cause the vehicle to roll rearward under power.the delay period allows sufficient time for operators to exit the stationary vehicle without perceiving that the shifter IS not in park.the summary report discusses the technical analysis of this issue in greater detail and compares the frequency of these incidents in the subject vehicles to other peer vehicles that odi examined.as described in their october 4, 2005 letter to nhtsa, daimlerchrysler corporation (dcc) will conduct a safety recall (nhtsa recall no. 05V-462, dcc no. E17) to install an out-of-park alarm system in the subject vehicles.the alarm will provide audible and visual feedback to alert the driver, and others, if the driver attempts to exit the vehicle while the engine IS running and the shift lever IS not in the park position.the timing of dcc?s action has yet to be determined.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11010205Plate - Planetary
- 10229256KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
- 10229181Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
- 10223854Service - Four Piece Oil Pan Gasket All Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only. Installation: 1. Clean the oil pan T-joints.~ 2. Fill the T-joint between the pan rail/gear housing and pan rail/rear seal retainer with sealant. Use Mopar Silicone Rubber Adhesive Sealant or equivalent. 3. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the oil pan flange.~ 4. The four piece gasket will need to be assembled to make a complete oil pan gasket. 5. Lay the oil pan gasket(s) onto the oil pan flange.~ 6. Ensure the oil pan gasket segment joints are properly aligned. 7. Apply a 2-mm [0.063-in] bead of Mopar Engine Sealant RTV Silicone Rubber Adhesive, to the top of the oil pan gasket.~ 8. Install the oil pan. Starting from the center and working outward, tighten the oil pan bolts to 28 Nm [21 ft. lbs.].
- 10223602Part Description: 5.7L Long Block Issue Description: This 5.7L Long Block Assembly is compatible with both EGR and Non-EGR applications. An EGR Block-Off Plate (53032739AA) must be ordered when installing this Long Block Assembly in a Non-EGR application. Unless, the EGR Block-Off Plate is being transferred from the old engine.
- 10223599Part Description: Valve Body Assembly Issue Description: Valve body design was changed between 2010MY and 2011MY applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ Valve bodies with a white connector can be used on 2010, 2009, 2008..., model years. Valve bodies with a gray connector can only be used on 2011, 2012, 2013..., model years.~ Solenoid packs with a white connector are used with 2010, 2009, 2008..., model years. Solenoid packs with a gray connector are used with 2011, 2012, 2013..., model years.
- 10221686KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other platforms, if the "AB" NIC level will not program to the vehicle, use the "AC" NIC level part and submit a part warranty.
- 10221097Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.
- 10220840Transmission Kit with Torque Converter 1. All Promaster (VF) 3.6L/62TE equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (Part Number 06511385A$) are one-time usage. Vehicles built prior to 10/23/2015 requires Service Kit PN 68461214AA; includes Transmission Isolator PN 68264483AA, and Adaptation Bracket 68264479AA and Fastener Service Kit PN 68329056AA Vehicles built after on or after 10/23/2015 will require only the Fastener Service Kit PN 68329056AA. 2. All 3.6L/62TE equipped vehicles. If the vehicle you are repairing has a crack in the flex plate or failed pump bushing inspect and confirm that both (2) dowel pins are present in the engine block, which align the transmission center line to the crank shaft centerline and visually inspect the dowel alignment holes in the transmission case. If the holes are damaged or elongated the transmission should be replaced to prevent further damage to the transmission/flexplate or pump bushing due to the inability to properly align the engine to the transmission during the repair. 3. All 62TE equipped vehicles. If pump bushing is scored or damaged and the dowel pin alignment holes are ok, replace the pump assembly as opposed to complete transmission. 4. All 62TE equipped vehicles. If vehicle is jerking/slipping with MIL code(s) P0740 or P2764, check TCC Solenoid operation. If TCC Solenoid is ok, the codes are indicative of a torque converter failure. Replace the torque converter.
- 10220101Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10220099Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
- 10220097Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10216348Heavy Duty Filtration MOPAR Retrofit or Add On Parts Available
- 10191460Valve Body. These may cause over drive cycling.
- 10191455Cummins Equipped Vehicles ONLY - The replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to Cummins 5.9L and 6.7L engines only.
- 10175743Disinfectant Solution Recommended for COVID-19
- 10175735Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are necessary.
- 10169249Use of Aftermarket Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of aftermarket parts.
- 10169247Use of Salvage/Recycled Parts This bulletin involves discussing FCA US LLC position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
- 10169245Repair Parts Used For Structural Repairs This bulletin involves discussing FCA US LLC position with regard to structural repair parts usage.
- 10139595Part Description: Insulator in Lever Assembly - Valve Body - Trans Issue Description: The manual valve insulator, attaching rivet and an instruction sheet are now available as a kit. If the insulator requires replacement lease order 68253099AA. Note: Insulator color is not relevant for service
- 1013900968069384A$, R8069384A$, 68086182A$, R8027067A$, RL002012A$ - Gasket, Cylinder Head Cover Before replacing injectors for Diagnostic Trouble Codes P0201, P0202, P0203, P0204, P0205, and/or P0206, please make sure that the wiring loom and/or connector in the valve cover gasket is not the root cause to your concern. In addition, make sure that the wiring attaching nuts are torqued to their proper value.~
- 1012901156045489A$ - Neutral Safety Switch - Trans Assy 06036369AA Screw and Washer is now available as a service part , 2 required to attach Neutral Start Switch
- 1012900882212076, 82203694 - Fabric Cleaner This "fabric cleaner" is not intended for sale in California, the otc states (Connecticut, Delaware, Massachusetts, Maine, New Hampshire, New Jersey, New York, Pennsylvania, Virginia, and Washington dc), and some ladco states (Illinois, Michigan, and Ohio). Mopar offers an alternative product (82213192) which is a water based product approved for sale in the aforementioned states.~ ~ Please inform the customer & your prep dept that spraying excessive amounts of the fabric protector on load floors will result in the breaking down of the adhesive (glue) that is used to create the bond between the fabric (carpet) and the load floor. This will apply to any vehicles equipped with rear load floors such as WK, WD, PM, MK, KA, KK. The carpet will appear to be loose, wrinkly, or bunch up~
- 10128933Heavy Duty Filtration MOPAR Retrofit or Add On Parts Available
- 10121927NAG1 (5A580) Valve Body As per Warranty Bulletin D-13-22, please use R2108213A$ valve body for all Warranty (W), Mopar (M) and Mopar Vehicle Protection (F) claims.~ Assembly also includes Filter (52108325AA) and Gasket (52108332AA).~
- 10041904Dodge: bulletin providing alignment procedures for tie rod ball stud housing for the right and left. Model yrs for cab chassis (reg and mega pickups and 4X4) 2003-2011.
- 100220031-2 shift hunt at light throttle.
- 10019633Transmission jumps out of reverse.
- 10016026New 42rle variable line pressure transmission (vlp).
- 10015802All vehicles - evaporative leak detection monitor enhancement; RAM quad cabs vehicles have cold start rough idle and malfunction indicator lamp illumination with diagnostic trouble codes p0330, and/or p0740.
- 10015058Idle fluctuation/diagnostic trouble codes.
- 10015057Idle speed vibration with G56 transmission.
- 10012809Mopar accessory remote starter inoperative due to hood switch.
- 10012244The powertrain control module (pcm) was inadvertently programmed with incorrect software. This can cause the on board diagnostic (obd) fuel system monitor to malfunction. Emissions recall D46.
- 10011958Power steering fluid contamination.
- 10011930Steering column snapping or ticking sound.
- 100105675.7L engine long block repair / replace procedures. Warranty planning & administration
- 10010488Fuel economy improvement, white smoke on start up, accuracy of fuel mileage in overhead console display. Flash.
- 10005981Generic powertrain control module (pcm) procedure. This bulletin supersedes bulletin 18-006-04a dated 04/06/2004.
Every Dodge RAM 3500 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.