2005 Honda Pilot
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Vehicles › Honda › Pilot › 2005
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
These records cover every 2005 Honda Pilot. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
15 recalls name the 2005 Honda Pilot. Newest first.
Dorman Products, Inc. (Dorman) is recalling certain Accelerator Pedal Assemblies part numbers 699-114 and 825-5029-1, sold as replacement parts for 2003-2006 Acura MDX, 2004-2008 Acura TL and TSX, 2003-2007 Honda Accord, 2005-2006 Honda CR-V, 2007-2011 Honda Element, 2005-2008 Honda Pilot and 2006-2014 Honda Ridgeline vehicles. The rotating portion of the…
If the accelerator pedal binds, the engine may not quickly return to idle after the pedal is no longer pressed, increasing the risk of a crash.
Dorman will notify owners, and qualified service facilities will replace the affected accelerator pedal assemblies, free of charge. The recall began December 9, 2019. Owners may contact Dorman customer service at 1-800-523-2492, using option 5. Dorman's number for this recall is AS1019XXXX.
Honda (American Honda Motor Co.) is recalling certain 2003 Acura 3.2CL, 2002-2003 3.2TL, 2003-2006 MDX, 2001-2007 Honda Accord, 2001-2005 Civic, 2003-2005 Civic Hybrid, 2001-2005 Civic GX NGV, 2002-2006 CR-V, 2003-2011 Element, 2002-2004 Odyssey, 2003-2008 Pilot and 2006 Ridgeline vehicles. These vehicles are equipped with driver frontal air bag…
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Honda will notify owners, and dealers will replace the driver frontal air bag inflator, free of charge. The recall began August 12, 2019. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are Q5A and Y58.
Honda (American Honda Motor Co.) is recalling certain 2003-2006 Acura MDX, 2005-2012 RL, 2003-2007 Honda Accord, 2001-2005 Civic, 2003-2005 Civic Hybrid, 2001-2005 Civic GX NGV, 2002-2006 CR-V, 2003-2011 Element, 2007-2008 Fit, 2002-2004 Odyssey, 2003-2008 Pilot, and 2006-2014 Ridgeline vehicles. The vehicles are equipped with passenger frontal air bag…
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Honda will notify owners, and dealers will replace the passenger frontal airbag inflator, free of charge. The recall began August 12, 2019. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are E5D and X5C.
Honda (American Honda Motor Co.) is recalling specific 2003 Acura 3.2CL, 2013-2016 ILX, 2013-2014 ILX Hybrid, 2003-2006 MDX, 2007-2016 RDX, 2002-2003 3.2TL, 2004-2006, and 2009-2014 TL, 2010-2013 ZDX and 2001-2007 and 2009 Honda Accord, 2001-2005 Civic, 2003-2005 Civic Hybrid, 2001-2005 Civic GX NGV, 2002-2007 and 2010-2011 CR-V, 2003-2011 Element, 2007…
An explosion of an inflator within the driver frontal air bag module may result in sharp metal fragments striking the driver, front seat passenger or other occupants resulting in serious injury or death.
Honda will notify owners, and dealers will replace the driver's air bag inflator with an alternate inflator, free of charge. The recall began April 10, 2019. Honda owners may contact customer service at 1-888-234-2138. Honda's number for this recall is O41. Acura owners may contact customer service at 1-888-234-2138. Acura's number for this recall is U40.
Honda (American Honda Motor Co.) is recalling certain 2003-2012 Honda Accord and Pilot, 2010 Accord Crosstour, 2001-2011 Civic, 2002-2011 CR-V, 2003-2004, 2006-2008 and 2011 Element, 2007 and 2009-2013 Fit, 2010-2012 Insight, 2002-2004 Odyssey, and 2012 Ridgeline vehicles. The front passenger air bag may have been installed incorrectly during replacement.
An incorrectly installed air bag may deploy improperly in the event of a crash, increasing the risk of injury.
Honda will notify owners, and dealers will inspect and, if necessary, replace the passenger frontal air bag module assembly, free of charge. The recall began June 22, 2018. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are K1P, and M1O.
Honda (American Honda Motor Co.) is recalling certain 2005-2006 Acura MDX and Honda CR-V vehicles, 2005-2011 Honda Element vehicles, 2005-2012 Acura RL vehicles, 2006-2012 Honda Ridgeline vehicles, 2007-2008 Honda Fit vehicles and 2005-2008 Honda Pilot vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana…
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Honda will notify owners, and dealers will replace the front passenger air bag inflator, free of charge. The recall bagan March 2017. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are KD9 and KE0.
Honda (American Honda Motor Co.) is recalling certain model year 2003-2006 Acura MDX, 2005-2011 Acura RL, 2005-2006 Honda CR-V, 2003-2011 Element, 2007-2008 Fit, 2003-2008 Pilot, 2002-2004 Odyssey, and 2006-2011 Ridgeline vehicles originally sold, or that have ever been registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi…
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Honda will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began June 27, 2016. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are KA0, KA1, KA2, and KA3.
Honda (American Honda Motor Co.) is recalling certain model year 2001-2007 Accord, 2001-2005 Civic, 2001-2004 Honda Civic GX, 2003-2005 Honda Civic Hybrid, 2002-2006 CR-V, 2003-2011 Element, 2002-2004 Odyssey, 2003-2008 Pilot, 2006 Ridgeline, 2003 Acura 3.2CL, 2003-2006 Acura MDX, and 2002-2003 Acura 3.2TL vehicles. The affected vehicles are equipped with…
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Honda will notify owners, and dealers will replace the driver frontal air bag inflator, free of charge. The recall began on July 1, 2015. Owners may contact Honda customer service at 1-888-234-2138. Owners may contact Acura customer service at 1-800-382-2238, select option 4. Note: Vehicles that have had their driver frontal air bag replaced previously as part of a recall remedy prior to September 12, 2014 need to have their air bag replaced under this recall as well. Vehicles that, on or after September 12, 2014, received a remedy for a prior driver frontal air bag inflator recall already received an inflator of a different design, and therefore are not included in this recall and do not require additional servicing. Note: This recall fully supersedes recalls 08V-593, 09V-259, 10V-041, 11V-260, 14V-351 and 15V-153. Honda's numbers for this recall are JQ9, JR0, JR1, JR2, JR3, JR4, JR5, JR6, JR7, and JR8.
American Honda Motor Co. (Honda) is recalling certain model year 2001-2005 Honda Civic, 2003-2004 Civic CNG and Element, 2002-2005 CR-V, 2002-2004 Odyssey, 2003-2005 Accord, Pilot, Civic Hybrid, and Acura MDX, 2005 Acura RL and 2006 Honda Ridgeline vehicles originally sold, or ever registered, in geographic locations associated with high absolute humidity.…
In the event of a crash necessitating deployment of the passengers frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Honda will notify owners, and dealers will replace the passenger side air bag inflator, free of charge. The recall began January 26, 2015. Owners may contact Honda customer service at 1-800-999-1009.
American Honda Motor Company, Inc.'s (Honda) is conducting a limited regional recall for certain model year 2003-2005 Accord, Civic, CR-V, Pilot and Acura MDX, model year 2003-2004 Odyssey and Element, and model year 2005 Acura RL, and 2006 Honda Ridgeline vehicles originally sold, or ever registered in California, and equipped with Takata-brand air bag…
In the event of a crash necessitating deployment of the passengers frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Honda will notify owners, and dealers will replace the inflators in all affected vehicles, free of charge. The recall is expected to begin during August 2014. Owners may contact Honda customer service at 1-800-999-1009.
Honda is recalling certain model year 2005 Pilot vehicles manufactured July 29, 2004, through August 29, 2005; model year 2005-2006 Acura MDX vehicles manufactured September 16, 2004, through September 22, 2005; and model year 2005 Acura RL vehicles manufactured March 1, 2004, through June 29, 2005. An electrical capacitor may have been damaged during the…
Sudden inadvertent braking, especially without illumination of the brake lights, may increase the risk of a vehicle crash.
Owners will be notified and instructed to take their vehicles to a dealer of their respective brand. The dealer will install a partial wiring harness containing a capacitor for the VSA modulator, free of charge. The affected model year 2005 Pilots will have their ground connection tightened. The recall began on April 22, 2013. Honda owners may contact Honda Automobile Customer Service at 1-800-999-1009, and select option 4 or go to www.recalls.honda.com; Acura owners may contact 1-800-382-2238, and select option 4, or go to www.recalls.acura.com.
Honda IS recalling certain model year 2002 through 2004 CR-V; model year 2003 through 2005 pilot; and model year 2002 and 2003 civic vehicles. in march 2012, honda filed a defect report to recall certain model year 2002 through 2004 CR-V and certain model year 2003 pilot vehicles. in august 2012, honda informed the agency that it was including an…
If the terminal ends melt within the wiring harness connector, the low beam headlights may become inoperative, reducing driver visibility and increasing the risk of a crash.
Honda will notify owners, and dealers will repair the low beam terminal harness or replace the lighting switch as necessary, free of charge. the original recall began in april 2012. owners of vehicles involved in the september 2012 expansion will be notified in september 2012. owners may contact honda customer service at 1-800-999-1009.
Honda IS recalling 2,032 hitch style bike racks sold as aftermarket for use on my 2003-2007 and some my 2008 honda pilot, ridgeline, and acura MDX vehicles. a pinch bolt exists between the bike arm bracket and the upright assembly of the "hitch" style bicycle rack.
When moving the bike arm bracket to its down position, this pinch bolt has the potential of causing severe laceration or amputation to the user's fingertips or hand.
Owners should contact thule at 800-thule91 (800-848-5391) to obtain a free repair kit along with repair instructions or owners may contact honda at 1-800-999-1009 or acura at 1-800-382-2238 for further information.
On certain minivans and sport utility vehicles, the steering column may be incorrectly assembled, which could result in a loss of steering control.
Loss of steering control can cause a vehicle crash without prior notice.
Owners were notified by telephone on january 25, 2005, and arrangements were made to have their vehicles towed to their dealers and have the repairs performed. the recall began on january 25, 2005.
On certain sport utility vehicles, some fuel tanks were improperly manufactured.
In a crash, the fuel tank could be damaged and leak fuel. fuel leakage, in the presence of an ignition source, could result in a fire.
Dealers replaced the fuel tank. all owners were notified by telephone on november 10, 2004.
A stuck ignition lock cylinder on a 2005 Honda Pilot. Hello I purchased this car from the second owner and they had the ignition lock replaced less than 2 years ago. This device has now failed again. Its a poor design by honda and was never fixed or recalled. This has lead countless people to be stranded. With repairs upwords of $500.
Power steering high pressure line leaking on exhaust and almost caused fire Dangerous. Lines need to be recall or replace
The contact owns a 2005 Honda Pilot. The contact stated that shortly after refueling, the vehicle suddenly experienced unintended acceleration, causing the speed to increase to approximately 45 MPH while approaching stopped traffic. While pressing the brake pedal to avoid a collision, the vehicle continued to accelerate and crashed into the rear of a second vehicle. During the air bag deployment, the air was deflated, causing the driver's head to contact the steering wheel. Also, the contact indicated that metal fragments were present during the air bag deployment. The contact sustained a lacerated left wrist and lacerations to the chest area. The driver also sustained contusions and bruised to the head, ankles, and legs, along with neck and back stiffness, which will all require medical treatment. No other injuries were known regarding the second vehicle occupants. A Police Report was taken at the scene, and the vehicle was towed away. The cause of the failures was not determined. The manufacturer was notified of the failures, but no assistance was offered. The local dealer was not contacted. The failure mileage was 150,000.
The contact owns a 2005 Honda Pilot. The contact stated that while driving 25-35 MPH, the vehicle slowed down unexpectedly, and the brake pedal was hard and slow to respond when depressed. The contact stated that the steering wheel was pulling to the left, and it was difficult to correct the steering wheel. The vehicle was difficult to control. The VSA light was illuminated. There was a triangle with an exclamation mark symbol displayed on the instrument cluster. The vehicle was taken to the local dealer, where it was diagnosed and determined that the VSA module had failed and needed to be replaced. The vehicle was not repaired because the parts were on backorder. The manufacturer was not notified of the failure. The approximate failure mileage was 173,273.
The rear trailing arm, normally attached to the rear suspension is clearly corroded and came detached when driving under 25 mph up a road. The SAME issue Honda had to do a recall on their 2005 CRV model. Researched Honda Pilots, in our (Midwest) area, EVERY SINGLE 2005 Pilot had the corrosion. Also cause the muffler pipe to detach from the catalytic converter (included in the photos attached).
I was leaning back looking backwards while reversing and the front left seat bracket on the driver’s seat cracked and separated resulting in my seat turning into a rocking chair and my feet coming off of the pedals. It could have ended in an accident.
Airbag is deactivated due to failure of both crash sensors on the vehicle. Replacement parts are on national backorder.
The rear suspension got detached from a collapsed/rusted Frame. Item # 11 Sub-Frame, Rear Suspension Part # 50300-S9V-A01 The suspension is rubbing against the rear tires since the Bolt Flange (14x125 item# 14 part # 90160-S0X-A00) can’t be supported by the rusted/ collapsed Frame affecting the rest of suspension parts item # 12 washer E subframe part# 50354-S3V-A00 and item#13 part# 50456-S3V-A00 Washer F subframe Mounting.
The contact owns a 2005 Honda Pilot. The contact stated that while waiting in line at a gas station, she smelled a burning odor, and there was smoke coming from the steering wheel. The contact was turned off and restarted the vehicle. The contact stated that upon activating the low-beam headlights, the failure reoccurred. The contact stated that upon restarting the vehicle without activating the low-beam headlights, the steering wheel stopped smoking. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The contact related the failure to NHTSA Campaign Number: 12V136000 (Exterior Lighting). The manufacturer was notified of the failure and informed the contact that the VIN was not included in the recall. The failure mileage was approximately 220,000.
The rear subframe attaches to the unibody has rotted and almost fell off the car
The drivers side seat bracket has a broken weld causing the seat to wobble & rock while driving the vehicle. From the Pilot Driver’s online forum it’s been known as a common complaint that Honda is not willing to confess to or interested in resolving as a safety design flaw as it seems to be related to multiple yrs 2004 & up of the Pilot vehicle & happens over time.
Ignition switch locked will not turn.
The contact owns a 2005 Honda Pilot. The contact stated while driving at various speeds on several occasions, there was a cranking sound coming from underneath the vehicle. No warning lights were illuminated. The contact stated that the vehicle was taken to an independent mechanic, where it was diagnosed that several unknown components needed to be replaced. The vehicle was repaired; however, the failure reoccurred. The contact stated that the vehicle was towed to another independent mechanic, where it was diagnosed that the shocks, control arms, drive train and other unknown components needed to be replaced. The contact referenced the failure to NHTSA Campaign Number: 23V228000 (Structure); however, neither the VIN nor the year, make, or model was included. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 149,000.
My Honda pilot has rust on one of the subframe mounts causing it to come loose from body. Honda issued a technical service bulletin about it for an investigation from nhtsa. But, the dealer is acting like there is no such thing with the known issue and repair kit they made to fix the issue. I will attach the service bulletin below to about the issue of what Honda put out supposedly to fix the problem. They keep saying this bulletin does not exist for my vehicle but the bulletin states all years not VIN specific.
Was traveling down the road, had an electrical burning smell coming from my dash and around steering wheel. Low beams then shut off going down road pulled over but still had high beams but no low beams.
I parked my car in front of my house at 10pm the following morning my neighbor came to tell me my car was on fire. It had been raining the previous night. My driver window was not completely closed so rain got in my car. There was black smoke coming out of the window. When I opened my door, the driver seat & driver door was on fire. I grabbed the hose & put out the fire.
My vsa light came on when I was on the freeway and made my vehicle jerk almost pushing me into the next lane. It has been coming on and turns off when I restart the car and other cars of my same modal and year have recalls for this same issue but my vin yields no results for a recall.
On dry asphalt the vehicle stability control (VSC) periodically activates forcing the car either off the road or into the opposing lane. This has occurred 3 times in the past year, always on dry asphalt going in a straight line. Thankfully I live in a rural area, were there other cars on the road one instant could have caused a head-on collision. The VSC light comes on when this happens but no permanent CEL lights and the VSC light turns off after a restart. The recall work was done with the capacitor added to the circuit to smooth the signal and the ground connection under the driver side kick panel was cleaned according to the TSB, however, based on my experience and what has been reported by numerous other Honda Pilot owners this cheaper fix to replacing or repairing the yaw sensing circuit is concerning, particularly since Honda charges nearly $1000 for an OEM yaw sensor.
Travelling on interstate w/ cruise speed set @ 70 mph. VSA (vehicle stability assist) engaged with a brief grinding noise & pulled to the right. Very startling event. VSA activation indicator triangle light came on, as well as, the VSA system indicator light. Have experienced the event a dozen or so times on both the interstate and roads with a speed limit of 35/40 mph, without use of the cruise control. We are original owners of the vehicle and it has been diligently worked on throughout & currently has 230,000 miles on it. Awaiting delivery of a new vehicle, but intend for my newly licensed son to drive the vehicle. Took it to my repair shop, but they couldn't replicate the issue. Replaced both front speed sensors, but the issue occurred on the interstate drive home immediately after. Hope to be able to drop the vehicle off for an extended period once I take delivery on my new vehicle. Worried the issue will occur in rain or snow & be even more dangerous. Repair shop ran diagnostic showing the yaw issue, but said the Honda generated code report only went up to 25 mph. Has always pulled to the right during activation and the grinding noise is very evident & startling. Kinda feels like maybe the ABS anti-braking system engages on 1 tire for a brief few seconds in my non auto mechanic analysis.
The contact owns a 2005 Honda Pilot. The contact stated while driving at 20 MPH, the low beams of the vehicle went out inadvertently, almost causing the contact to crash into another vehicle that was coming from the opposite direction. There were no warning lights illuminated. The contact stated she turned on her high beams and was able to continue to drive the vehicle. The vehicle was taken to the independent mechanic who diagnosed that the terminal ends had melted within the wiring harness connector and the wiring harness connector or the lighting switch needed to be replaced. An unknown dealer was notified of the failure and informed the contact that her vehicle could not be repaired under the recall for NHTSA Campaign Number: 12V136000 (EXTERIOR LIGHTING) as her VIN was not included in the recall. The manufacturer was not notified of the failure. The vehicle was not repaired. The approximate failure mileage was 290,000.
The contact owns a 2005 Honda Pilot. The contact stated that after starting the vehicle, the passenger’s side airbag light illuminated continuously. The vehicle was taken to an independent mechanic where it was diagnosed that the front passenger’s impact sensor needed to be replaced. The dealer was not contacted. The vehicle was repaired. The contact mentioned that a year later the failure recurred. The manufacturer was not notified of the failure. The approximate failure mileage was 100,000.
The Honda Pilots Engine Mounts are constantly having to be replaced prematurely than any other vehicle I have ever owned. This is an extremely dangerous part failure and an expensive cost to have. This dealership explained this is a known issue with these Hondas, yet no help or solutions from the manufacturer. There has to be some form of help or accountability for this type of negligence.
Takata recall. The contact owns a 2005 Honda Pilot. The contact received notification of NHTSA campaign number: 16V344000 (Air Bags) however, the part to do the recall was unavailable. The contact called the local dealer and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
Airbag tensioner seatbelt light is on (red one); AKA, SRS (supplemental restraint system) Dealership pulled codes 41-11 and 42-11, which are the front left and right impact sensors. They said the impact sensors "appear to be okay". but the main SRS computer unit control modular is "not working properly". The car has 137,000 miles on it and has not been in an accident and the light came on immediately when I started my car after it sat for a day without driving it. I live in rural area where no one could have tampered with my car. The dealership was perplexed and said they have seen this happen a lot recently and believe it is a defect in the SRS unit. The impact sensors are fine but the codes are being thrown for impact sensors, not the SRS unit; which they said if I paid 1,000 dollars (might) resolve the impact sensors error... if not, then I would have to pay another 900 for parts/labor to do the sensors as well. THIS IS A MANUFACTOR DEFECT THEY KNOW ABOUT THIS I CALLED MANY DEALERSHIPS AND THEY THINK THAT IT SHOULD BE WARRANTIED AS A SAFETY HAZARD... Honda will not yet acknowledge that me or my family could be killed because their computer SRS unit malfunctions. I will continue to support and buy only HONDA but I NEED this to be warrantied and replaced no cost out of my pocket. Please issue a recall or honor the repair cost IMMEDIATELY.
In the highway the car brakes for no reason for a moment than it release
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
On March 14, 2013, American Honda Motor Co., Inc. (Honda) submitted a Defect Information Report to NHTSA identifying a defect in the Vehicle Stability Assist (VSA) system in approximately 183,576 model year (MY) 2005 Honda Pilot, Acura RL and MY 2005-2006 Acura MDX vehicles (NHTSA Recall No 13V-092).The population and failure counts provided pertain only to the MY 2005 Honda Pilots that were the subject of this investigation.Honda's recall addresses two conditions in the VSA system that could result in inappropriate brake activation.The first condition is related to a manufacturing concern with a capacitor in the VSA electronic control unit (ECU) circuit board.According to Honda, VSA systems with damaged capacitors may apply a small amount of braking force for a fraction of a second, when the brake pedal is not applied by the driver.If the driver does apply the brake pedal during a malfunction, the VSA system may employ the brake assist feature rapidly increasing braking force independent of the amount of pressure the driver applies to the brake pedal (releasing the brake pedal would end the brake assist activation in such events).The second condition applied to a portion of the MY 2005 Pilot vehicles manufactured at the Alabama assembly plant that may havebeen assembled without tightening one of the VSA system electrical ground connector fasteners to the proper torque.According to Honda, an improperly torqued fastener can result in increased electrical resistance in the VSA system, causing an incorrect signal to be sent to the VSA ECU, which may result in inappropriate braking while driving with no pedal application by the driver.The owners of all affected vehicles will be contacted by mail and asked to take their vehicle to a Honda or Acura dealer who will install a partial wiring harness containing a capacitor for the VSA modulator and, if necessary, inspect and tighten the affected electrical ground fastener.All work will be performed at no charge to the owner.ODI identified 106 incidents of inappropriate brake activation by the VSA system that appear to be related to the defect conditions addressed by Honda's recall.While many of the incidents reported experiencing significant unexpected braking while driving, none resulted in crashes or injuries.ODI reviewed a VOQ reporting a crash resulting in two fatalities that allegedly may have been related to the VSA conditions investigated in PE12-028 and EA13-002 (VOQ 10492170).After interviewing thecomplainant and reviewing evidence regarding the crash (e.g., police report and witness statements), ODI did not find sufficient evidence to determine that the crash was related to the VSA system.Regarding the 25 incidents of brake activations of short duration due to a yaw rate sensor malfunction, complainants indicate that typically the events are very brief and that the puling effect is mild.This investigation is closed.
The Vehicle Stability Assist (VSA) system in the model year (MY) 2005 Honda Pilot vehicles integrates braking control strategies for anti-lock braking, traction control, electronic stability control and brake assist functions. The system consists of a VSA modulator (an electronic control unit and electronic/hydraulic actuator) that receives data from an integral brake pressure sensor and from wheel speed sensors (four wheels), the steering wheel angle sensor and a combination yaw rate and lateral acceleration sensor.Allegations of unexpected braking appear to be related to inappropriate activation of the brake assist (BA) function.The BA system is designed to minimize stopping distances in emergency braking maneuvers by rapidly applying maximum braking force when a panic stop is detected. ODI's analysis of complaints and information provided by Honda in its response to DP12-002 and PE12-028 identified fault conditions that may result in false detection of a panic stop by the BA system, resulting in unexpected, severe brake application. The VSA control algorithm should detect inappropriate BA activation in less than 1 second and turn the system off. However, some complaints allege longer duration incidents of severe braking with no brake pedal application. Honda implemented countermeasures in the control and fault detection algorithm in the MY 2006 Pilot VSA modulators, which are not interchangeable with the MY 2005 parts.Allegations of steering anomalies appear to be related to inappropriate activation of the VSA stability assist function.The VSA system uses information from the wheel speed, steering wheel angle, yaw rate and lateral acceleration sensors to calculate the rate of change in vehicle side slip with respect to time. If excessive side slip is calculated, the system modulates brake force pulses to individual or combinations of wheels to maintain stability. ODI has identified 22 VOQs and 18 Honda reports that appear to be incidents caused by a faulty yaw rate sensor. As judged by the complainants these incidents typically last two or less seconds.Honda identified a problem with faulty yaw rate sensors sending an incorrect yaw rate signal to the VSA modulator.This may result in inappropriate VSA system activation, which is perceived by the driver as a momentary steering pull.The VSA control logic is designed to detect the yaw rate sensor faults in less than one second and place the system in fail-safe mode, disabling all VSA functions.This Preliminary Evaluation has been upgraded to Engineering Analysis (EA13-002) to further assess the scope, frequency, and safety-related consequences of the alleged defect.The VOQs associated with the opening of this investigation are: Brake Assist: 10158094, 10160741, 10213049, 10247329, 10248833, 10257672, 10257728, 10260943, 10270110, 10279468, 10282189, 10321302, 10334571, 10360371, 10366406, 10367757, 10381501, 10382911, 10399198, 10407070, 10410421, 10427031, 10443505, 10447413, 10448010, 10450564, 10451781, 10453607, 10459818, 10464695, 10466790, 10472620, 10472803, 10479999, 10480852, 10481312, 10481341, 10481372, 10483238, 10486558, 10487248, 10487492, 10487554, 10487784, 10489358, 10492006, 10493019, 10494637.Yaw Rate Sensor: 10481310, 10492846, 10467571, 10368257, 10491748, 10307606, 10493497, 10194731, 10351927, 10492007, 10485841, 10462811, 10476925, 10482439, 10429988, 10487141, 10482567, 10359591, 10486281, 10486397, 10380979, 10486651.
In a letter dated April 9, 2012, a consumer petitioned the National Highway Traffic Safety Administration (NHTSA) to initiate a defect investigation of alleged stability control failures in model year (MY) 2005 Honda Pilot vehicles. The petitioner alleged that, in the malfunctioning of these systems, steering failures occur and the brakes apply involuntarily. On June 4, 2012 the Office of Defects Investigation (ODI) opened Defect Petition DP12-002 to evaluate whether to grant or deny the petition. The petition is hereby granted. The Vehicle Stability Assist (VSA) system in the MY 2005 Honda Pilot vehicles integrates braking control strategies for anti-lock braking, traction control, electronic stability control and brake assist functions. The system consists of a VSA modulator (an electronic control unit and electronic/hydraulic actuator) that receives data from an integral brake pressure sensor and from wheel speed sensors (four wheels), the steering wheel angle sensor and a combination yaw rate and lateral acceleration sensor. Allegations of unexpected braking appear to be related to inappropriate activation of the brake assist (BA) function.The BA system is designed to minimize stopping distances in emergency braking maneuvers by rapidly applying maximum braking force when a panic stop is detected. ODI's analysis of complaints and information provided by Honda in its response to the DP12-002 information request letter have identified fault conditions that may result in false detection of a panic stop by the BA system, resulting in unexpected, severe brake application. ODI's analysis of consumer complaints has identified 185 incidents of unexpected braking of varying duration, including several allegations of rapid decelerations from highway speeds to near stops in highway travel lanes (VOQs 10450564, 10467571, 10427031, 10257672, 10453607). Honda implemented countermeasures in the control and fault detection algorithm in the MY 2006 Pilot VSA modulators, which are not interchangeable with the MY 2005 parts. Allegations of steering anomalies appear to be related to inappropriate activation of the VSA stability assist function. The VSA system uses information from the wheel speed, steering wheel angle, yaw rate and lateral acceleration sensors to calculate the rate of change in vehicle side slip with respect to time. If excessive side slip is calculated, the system modulates brake force pulses to individual or combinations of wheels to maintain stability.Honda identified a problem with faulty yaw rate sensors sending an incorrect yaw rate signal to the VSA modulator.This may result in inappropriate VSA system activation, which is perceived by the driver as a momentary steering pull.The VSA control logic is designed to detect the yaw rate sensor faults in less than one second and place the system in failsafe mode, disabling all VSA functions. ODI has identified a total of 20 complaints that appear to be related to inappropriate VSA activation.The petition is granted.Preliminary Evaluation PE12-028 has been opened to assess the scope, frequency, and safety-related consequences of the alleged defect.
This investigation was prompted by Preliminary Evaluation (PE) 11-017, and was based on reports from consumers alleging that both low beam headlights stopped illuminating simultaneously.Some complainants also reported that the combination switch (switch) that controls the headlights and turn signals, and/or its electrical wiring harness connector were damaged by overheating.ODI's PE information request letter asked Honda for certain data on model years (MY) 2002-2006 CR-V, 2003-2008 Pilot, 2003-2008 Element, 2001-2005 Civic, and 2000-2001 S 2000 vehicles.Analysis of complaint and Honda data show that a complete low beam headlight circuit failure occurs in models with 2-bulb headlight systems (i.e., a single bulb on each side for high and low beam).Models with 2-bulb systems include MY 2002-2004 CR-V, 2003-2005 Pilot, 2001-2003 Civic, and 2003-2008 Element.Models with 4-bulb headlight systems (i.e., two bulbs on each side, one for high and one for low beam) have different electrical circuits for the headlights and do not experience the same failure mechanism as the 2-bulb system.MY 2000-2001 S 2000 models with 2-bulb high intensity discharge headlights also have different electrical circuits for the headlights and do not experience the same failure mechanism.Honda introduced the 4-bulb headlight system in CR-V in MY 2005, in Pilot in MY 2006, and in Civic in MY 2004.On March 29, 2012 Honda submitted a defect information report (DIR) to recall 554,428 vehicles, including MY 2002-2004 CR-V and MY 2003 Pilot.In the DIR, Honda stated that tension from the combination switch wiring harness to the electrical terminal for the low beam headlight circuit could cause a small amount of motion as the combination switch was operated.This motion, over time, can wear the surface of the terminal creating copper oxide, increasing electrical resistance, which may cause the terminal to melt within the harness connector.ODI continued its investigation, and on August 31, 2012 Honda submitted another DIR to recall an additional 820,789 vehicles.This report included the MY 2002 Civic vehicles which were not subject to a prior safety recall (04V-086) for headlights, all of MY 2003 Civic, and MY 2004-2005 Pilot.Honda's DIR advised that operation of the turn signal switch lever at high speed and/or with heavy force can cause movement between the combination switch body and the sub-harness wiring connector.This can cause wear and continued movement can create copper oxide, increasing electrical resistance, and potentially causing the terminal to melt within the harness connector. Please see both DIRs at http://www-odi.nhtsa.dot.gov/recalls/ under safety recall 12V-136 for complete details.Honda also provided additional information on the Element model, stating that it was not recalled due to it's very low failure rate.Honda sold 301,497 Element vehicles in the United States and received 17 reports, while ODI received one report (see VOQ 10395219).Honda's technical explanation for the low rate, which was submitted under request for confidentiality, is that the headlight switch, as installed in the Element, reacts differently to the forces applied to it as compared to the recalled models.See attachment for additional information.
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.