2006 Mazda MAZDA6
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Mazda › MAZDA6 › 2006
These records cover every 2006 Mazda MAZDA6. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
6 recalls name the 2006 Mazda MAZDA6. Newest first.
Mazda North American Operations (Mazda) is recalling certain 2003-2008 Mazda6, 2004-2005 MPV, 2004 RX-8, and 2006-2007 Mazdaspeed6 vehicles. These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after…
Risk and remedy
Risk
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the remedy is performed. Mazda will notify owners, and dealers will replace the front passenger air bag inflator with an alternate one, free of charge. The recall began December 3, 2019. Owners may contact Mazda customer service at 1-800-222-5500, option 4. Mazda's number for this recall is 2618F. Note: This recall supersedes recalls 13V130, 14V362, 14V773 and 15V869.
Mazda North America Operations (Mazda) is recalling certain 2003-2008 Mazda6, 2006-2007 Mazdaspeed6 and 2004 MPV vehicles nationwide. Mazda is also recalling 2005-2006 MPV vehicles in Alabama, Arizona, Arkansas, California, Delaware, the District of Columbia, Florida, Georgia, Hawaii, Illinois, Indiana, Kansas, Kentucky, Louisiana, Maryland, Mississippi…
Risk and remedy
Risk
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the remedy is performed. Mazda will notify owners, and dealers will replace the front passenger air bag inflator with an alternate inflator, free of charge. The recall began July 6, 2018. Mailing to the affected RX-8 owners began July 6, 2019. Owners may contact Mazda customer service at 1-800-222-5500, option 4. Mazda's number for this recall is 2618F. Note: With the addition of the RX-8 vehicles, this recall fully supersedes recall 16V354.
Mazda North American Operations (Mazda) is recalling certain model year 2003-2008 Mazda6, 2004-2008 RX-8, and 2006-2007 Mazdaspeed6 vehicles. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion and other factors, including manufacturing variability that, over time, could cause the…
Risk and remedy
Risk
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the remedy is performed. Mazda will notify owners, and dealers will replace the driver's frontal air bag inflator with an alternate inflator, free of charge. The recall began on September 12, 2017. Owners may contact Mazda customer service at 1-800-222-5500. Mazda's number for this recall is 1417G. Note: This recall supersedes recall 15V-382.
Dope, inc. IS recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Dope, inc. Will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. At 1-626-272-1798.
Sabersport IS recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Thule, inc. IS recalling 2,323 owner-installed roof-mounted fit kits, models 3068 and 3069, manufactured between january 1, 2008 and february 28, 2009 that are used with thule podium foot packs, models 460 and 460R. these fit kits were sold as aftermarket equipment for use on the vehicles listed above. the bolt(s) used to secure the foot to the vehicle…
Risk and remedy
Risk
This may result in the bolt(s) snapping off during use or without a load. the unsecured rack and load can then come loose while driving creating a potential road hazard, possibly resulting in a vehicle crash.
Remedy
Thule will mail a retro fit kit along with repair instructions to owners free of charge. the safety recall IS expected to begin on or before april 13, 2009. owners may contact thule toll-free at 1-800-238-2388.
Owner complaints
173 complaints13 involved a crash1 involved a fire8 injuries
What owners report most
Latest complaints
- Steering · Suspension
The front beam crossmember sub k frame of this vehicle has failed due to corrosion. This has resulted in a loss of steering control. Fortunately his failure was discovered while the vehicle was parked or it could have resulted in a very serious vehicle accident. There was an acknowledgment (and…
The front beam crossmember sub k frame of this vehicle has failed due to corrosion. This has resulted in a loss of steering control. Fortunately his failure was discovered while the vehicle was parked or it could have resulted in a very serious vehicle accident. There was an acknowledgment (and recall) of this corrosion failure issue issued by Mazda but it was for a subsequent model years. I contacted Mazda regarding this very dangerous issue and they denied any responsibility.
- Structure · Suspension
The contact owns a 2006 Mazda Mazda6. The contact stated that while the vehicle was at the local service center for maintenance, it was discovered that rust and corrosion was present on the front passenger’s side lower control arm. The vehicle was not yet repaired. The local dealer was notified of…
The contact owns a 2006 Mazda Mazda6. The contact stated that while the vehicle was at the local service center for maintenance, it was discovered that rust and corrosion was present on the front passenger’s side lower control arm. The vehicle was not yet repaired. The local dealer was notified of the failure and informed that the model year was not included in a Manufacturer's recall for the same failure. The manufacturer was not contacted. The failure mileage was 142,000.
- Electrical system · Exterior lighting
Car is mint for age. Stock oem hid style headlights failed, headlights are still clear. The turn signals failed and activated safetys. Ground plug under air filter assembly that is a piece of metal bolted to car with 5 wires that plug into it corroded so bad no ground connection and each of the…
Car is mint for age. Stock oem hid style headlights failed, headlights are still clear. The turn signals failed and activated safetys. Ground plug under air filter assembly that is a piece of metal bolted to car with 5 wires that plug into it corroded so bad no ground connection and each of the wires made no connection to the plug. No info on how to diagnose and/or repair. Common problem. Took everything apart and soaked all corroded parts in a solution of CLR, everything put back together clean with dielectric grease. Numerous shops could not diagnose including 1 dealer. Said headlights needed to be replaced at $500+/ side parts only. Very common on the rare factory installed HID systems. Wiring is different.
- Engine
The contact owns a 2006 Mazda Mazda6. The contact stated when the vehicle was started, the engine made a loud ticking noise. The contact stated that once the vehicle had warmed up, the would drive normal; however, while driving 30 MPH, the check engine warning light illuminated and the vehicle…
The contact owns a 2006 Mazda Mazda6. The contact stated when the vehicle was started, the engine made a loud ticking noise. The contact stated that once the vehicle had warmed up, the would drive normal; however, while driving 30 MPH, the check engine warning light illuminated and the vehicle stalled. The contact had taken the vehicle to an independent mechanic who diagnosed that the Variable Valve Timing Actuator (VVTA) was not functioning as needed causing the engine stall and loud ticking sound. The vehicle was not repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 123,000.
- Fuel system, gasoline
The contact owns a 2006 Mazda Mazda6. The contact received notification of NHTSA Campaign Number: 21V744000 (Fuel System, Gasoline) however, the nearest dealer that was able to perform the recall repair was 3-hours away. The contact had not experienced a failure. The manufacturer was made aware of…
The contact owns a 2006 Mazda Mazda6. The contact received notification of NHTSA Campaign Number: 21V744000 (Fuel System, Gasoline) however, the nearest dealer that was able to perform the recall repair was 3-hours away. The contact had not experienced a failure. The manufacturer was made aware of the issue and suggested that the vehicle be taken or towed to the dealer for the free one-time repair. The vehicle was not yet repaired. THE CONSUMER EXPRESSED CONCERN WITH INCURRED COST ASSOCIATED WITH THE RECALL.
- Fuel system, gasoline
The contact owns a 2006 Mazda Mazda6. The contact received notification of NHTSA Campaign Number: 21V744000 (Fuel System, Gasoline). The vehicle was taken to the local dealer and the contact was informed that the part did not fit the fuel tank. The technical advisor was contacted and informed the…
The contact owns a 2006 Mazda Mazda6. The contact received notification of NHTSA Campaign Number: 21V744000 (Fuel System, Gasoline). The vehicle was taken to the local dealer and the contact was informed that the part did not fit the fuel tank. The technical advisor was contacted and informed the contact that the style fuel tank was no longer being used. The manufacturer was contacted however, no further assistance was provided. The failure mileage was unknown.
- Power train
Please can someone put in a recall for this my transmission IS having problems again and this IS my second madza 6... This doesn't make any sense we spend money of vehicles that suppose to run well... So why are there so many people having problems with these madza's and know one IS doing anything…
Please can someone put in a recall for this my transmission IS having problems again and this IS my second madza 6... This doesn't make any sense we spend money of vehicles that suppose to run well... So why are there so many people having problems with these madza's and know one IS doing anything about it.... I was on the highway with my kids when the car just cut off and wouldn't move and when it did it was started grinding when I put it in gear.... That was a scary thing... The same happened to me in my first madza 6 with only 89000 miles on it... Something needs to be done....
- Air bags
Had recall for defective airbags. Took vehicle to dealer and they replaced both drivers side and passenger side air bags. I have received second recall notice to have the passenger side replaced again as the one they originally replaced it with IS defective to. If the passenger side IS defective then so the drivers side IS to. Want to know why drivers side isn't going to be replaced.
- Electronic stability control (esc) · Fuel/propulsion system · Vehicle speed control
I've had issues with my car whenever I put gas in it. My car won't start up or cut off whenever I put gas in it. I've also had issues with the acceleration because of this.
- Air bags
This vehicle was totaled in an accident and ownership transferred to the insurance company. Stop sendin me recall notices!
- Steering · Suspension
Front sub-frame rusted causing lower suspension / control arm to come apart, leaving front wheel to be unstable. this happened while driving, almost causing accident do to instability in staring system. I see that this IS a common problem with this model, however for some reason my vin doesn't…
Front sub-frame rusted causing lower suspension / control arm to come apart, leaving front wheel to be unstable. this happened while driving, almost causing accident do to instability in staring system. I see that this IS a common problem with this model, however for some reason my vin doesn't show the recall. IS this something that the company IS planning to address, or am a stuck with the problem? pictures included.
- Air bags
TL* takata recall. The contact owns a 2006 mazda 6. The contact received notification of nhtsa campaign number: 19v781000 (air bags). The contact stated that the vehicle was previously recalled and repaired in 2016 per nhtsa campaign numbers: 15v382000 (air bags) and 15v345000 (air bags) at sierra…
TL* takata recall. The contact owns a 2006 mazda 6. The contact received notification of nhtsa campaign number: 19v781000 (air bags). The contact stated that the vehicle was previously recalled and repaired in 2016 per nhtsa campaign numbers: 15v382000 (air bags) and 15v345000 (air bags) at sierra autocars inc (626-359-8291, located at 1450 s shamrock ave, monrovia, ca 91016). The contact stated that the dealer did not inform her that the previous repairs were temporary remedies. The dealer was and manufacturer were not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.
- Air bags
- vehicle IS subject to takata airbag recall. Located in zone a - received multiple notices in mail since 2016. - mazda website does not acknowledge a recall exists when trying to schedule an appointment - they acknowledge it when phoned in - recall always quoted to take a day, with no…
- vehicle IS subject to takata airbag recall. Located in zone a - received multiple notices in mail since 2016. - mazda website does not acknowledge a recall exists when trying to schedule an appointment - they acknowledge it when phoned in - recall always quoted to take a day, with no alternate transport available. Despite mailer saying free alternative transport available. I've tried multiple times. - I need a vehicle - always. Right now my choice IS to continue driving my car (at risk of 'serious injury or death') or lose my livelihood.
- Exterior lighting
TL* the contact owns a 2006 mazda 6. The contact stated that the headlights were very dim, which made it difficult to see the road at night while driving. Ourisman mazda of rockville (located at 801 rockville pike, rockville, md 20852, 301-424-7800) replaced the headlight bulbs twice; however, the…
TL* the contact owns a 2006 mazda 6. The contact stated that the headlights were very dim, which made it difficult to see the road at night while driving. Ourisman mazda of rockville (located at 801 rockville pike, rockville, md 20852, 301-424-7800) replaced the headlight bulbs twice; however, the failure remained. The manufacturer was made aware of the failure and informed the contact that they were unable to assist with the repair. The approximate failure mileage was 90,000. The vin was invalid.
- Structure › Frame and members
TL* the contact owns a 2006 mazda 6. While the contact was changing the oil, he noticed a huge rusted hole in the subframe. The contact called the manufacturer and was informed that there was no recall or warranty for the failure. The vehicle was taken to gordie boucher mazda of janesville (2727…
TL* the contact owns a 2006 mazda 6. While the contact was changing the oil, he noticed a huge rusted hole in the subframe. The contact called the manufacturer and was informed that there was no recall or warranty for the failure. The vehicle was taken to gordie boucher mazda of janesville (2727 US-14, janesville, wi 53545, (608) 754-5511) where they confirmed the contact's observation and recommended that the subframe be replaced. The vehicle was not repaired. The failure mileage was 126,700. *tr
- Engine · Power train
Transmission roughly jerks itself into 2nd-3rd gear. When the car has come to a stop and IS then accelerated, engine stalls for a few seconds, then slams itself into 2ND or 3RD gear. This poses as a rear-end threat, as the car IS forcefully put into gear, causing the car to jerk forward suddenly.…
Transmission roughly jerks itself into 2nd-3rd gear. When the car has come to a stop and IS then accelerated, engine stalls for a few seconds, then slams itself into 2ND or 3RD gear. This poses as a rear-end threat, as the car IS forcefully put into gear, causing the car to jerk forward suddenly. For me this only occurs at lower speeds (10-30 mph). I have researched this problem and many others have come across the same thing.
- Exterior lighting
Low beam head lights aren't bright enough to see the road clearly
- Steering · Unknown or other
The passenger side front vehicle frame has rusted completely through where the steering members attach. found this when checking the brakes. Appears dangerous!
- Structure › Body · Suspension
On 6/18/2018, the passenger side steering control arm broke off the sub-frame of my 2006 mazda 6 while I was driving it. Fortunately, I was driving on a side street close to home when this happened and not on a highway. I did not know at the time that it was the subframe. All I knew was that there…
On 6/18/2018, the passenger side steering control arm broke off the sub-frame of my 2006 mazda 6 while I was driving it. Fortunately, I was driving on a side street close to home when this happened and not on a highway. I did not know at the time that it was the subframe. All I knew was that there was no control of the car as it was being driven. The control arm broke off the sub-frame because the subframe was rusted/corroded. It's unacceptable and a major safety issue for an auto subframe to rot like that and my car only as about 86,000 miles. I called mazda USA (1-800-222-5500) and explained my situation with a customer service representative. They started a case and advised me to get the car towed to my local mazda dealership for an inspection. On 6/29/18, I had my car towed to liberty mazda. On 7/5/2018, the dealership confirmed the subframe failed because it was rusted/corroded. And the dealership quoted me an estimate of $1,973 to repair the car using a used subframe. on 7/9/2018, I received a call from angela (refused to provide last name) a mazda USA customer service representative. She stated that mazda USA declined to assist in repairing my car. In other words, mazda USA IS not owning up to their engineering flaw designing the subframe. even thou nhtsa has received numerous complaints about subframe failures due to rust and corrosion. I declined getting my car repaired since mazda USA was not willing to pay anything towards the repair.
- Air bags
Failed to be notify in a timely manner.
- Air bags
TL* the contact owned a 2006 mazda mazda6. While driving approximately 65 mph, the driver swerved to avoid another vehicle and crashed into a concrete divider. There were no warning indicators illuminated. The air bags did not deploy. A police report was filed. The driver sustained injuries that…
TL* the contact owned a 2006 mazda mazda6. While driving approximately 65 mph, the driver swerved to avoid another vehicle and crashed into a concrete divider. There were no warning indicators illuminated. The air bags did not deploy. A police report was filed. The driver sustained injuries that required medical attention. The vehicle was totaled and was towed to a tow yard. The dealer was not contacted. The manufacturer was called, but there was no response. The failure mileage was approximately 120,000. *Tt *tr
- Air bags
TL* takata recall. The contact owns a 2006 mazda 6. The contact received notification of nhtsa campaign number: 17v474000 (air bags); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact…
TL* takata recall. The contact owns a 2006 mazda 6. The contact received notification of nhtsa campaign number: 17v474000 (air bags); however, the part to do the repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact called an unknown dealer where it was confirmed that the part was not available. The manufacturer was not made aware of the issue. The contact had not experienced a failure. The vin was not available. Parts distribution disconnect.
- Air bags
Takata recall
- Air bags
Takata recall
- Air bags
TL* takata recall. The contact owns a 2006 mazda mazda6. The contact received notification of nhtsa campaign numbers: 15v382000 (air bags) and 16v354000 (air bags) however, the parts to do the repairs were unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time…
TL* takata recall. The contact owns a 2006 mazda mazda6. The contact received notification of nhtsa campaign numbers: 15v382000 (air bags) and 16v354000 (air bags) however, the parts to do the repairs were unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repairs. The manufacturer was not notified of the issue. The contact had not experienced a failure. Parts distribution disconnect.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Desiccated Air Bag Inflator Rupture
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant…
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
- Air Bag Inflator Rupture
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and…
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
- Air Bag Inflator Rupture
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and…
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 11007022Some vehicles may experience exterior trim heat damage such (melted, separating, etc.) when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.
- 11006987In accordance with Federal regulations, follow the procedure listed below when replacing a speedometer. NOTE: Tampering with a motor vehicle odometer is strictly prohibited by Federal, and State laws. It is the dealers responsibility to comply with Federal, State, and local laws concerning odometer and related documentation requirements when providing a repair or replacement. Mazda vehicles are manufactured with tamper-proof speedometers. When a speedometer is replaced, the new speedometer will read zero (0) miles. This procedure is extremely important to accurately represent actual vehicle mileage. Prior to speedometer removal, complete the information required on the Speedometer Replacement Label. Labels can only be ordered through Mazda eStore. In an effort to achieve a higher level of Customer Experience and retain the value of Mazdas vehicles, MNAO Warranty Operations is allowing all Mazda dealers to utilize a third party, SPECMO Enterprises, Inc., for Instrument Panel Cluster (IPC) odometer setting service. With the use of SPECMOs services, it is possible that the odometer will be set between 10 to 31 miles over the odometer mileage at the time of replacement for both warranty and customer pay repairs. Please make sure that the customer is aware that there may be a slight variance to the odometer, in which case the customer may have to accept the slightly higher mileage. Since odometer setting service is not part of the warranty repair, it is not warrantable nor required, but optional. However, Mazda Warranty policy provides after- warranty assistance (AWA) or DSA that can be utilized to cover this service expense.
- 11005671Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers.
- 11003398Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers.
- 10251387Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers.
- 10244679If you encounter any type of electrical concern (e.g, dead battery, engine no start, DTC(s) stored...), interview the customer before proceeding with normal MGSS diagnosis by asking if any aftermarket devices have been installed. Aftermarket devices may be the cause of the electrical concern. Below are a few examples of unusual electrical concerns caused by aftermarket devices.
- 10243569Some vehicles may experience exterior trim heat damage when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.
- 10240496Some vehicles may experience exterior trim heat damage when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.
- 10232299Speedometer replacement procedure
- 10226814Some customers may complain of signs of oil on the struts or shock absorbers. In most cases the oil that is present is normal, and a result of the oil that remains on the shaft during the normal sweeping process of the shaft seal. Follow the inspection guidelines below to determine if the condition is a result of the normal sweeping process or a failure of the shaft seal.
- 10225724Some vehicles may experience exterior trim heat damage when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.
- 10217209In accordance with Federal regulations, follow the procedure listed below when replacing a speedometer.
- 10215274This service bulletin provides testing and charging procedures in order to promote proper battery maintenance, to deliver new vehicles with fully charged batteries, and to reduce unnecessary battery replacement cost. For new vehicles in stock at the dealer, inspect and maintain the battery periodically according to the repair procedure.
- 10213429Paint damage Mazda pocket paint guide
- 10213425Speedometer replacement procedure
- 10213423Siriusxm satellite radio registration transfer after unit replacement
- 10213422Proper usage of driver's floor mat.
- 10213421Condensation/Fog in front and rear combination lights
- 10213417Passenger fAirbag deactivation (PAD) indicator light illumination
- 10213399Brake noise, judder and dragging diagnosis and servicing
- 10213387Shock absorber replacement guidelines
- 10213385Stains appear on wheels
- 10213333Battery test procedure requirements using the GR81291
- 10213332Battery Maintenance
- 10213331Sulfur smell from exhaust system.
- 10213330PreMixed long life "FL22" Engine Coolant
- 10213329Engine Start /Stop Procedure with room fuse removed
- 10213326Mazda guidelines for factory scheduled maintenance
- 10209778The Mazda DCA-8000 is required for all warranty battery testing. If the Mazda DCA-8000 is not used, incorrect battery testing may result in unnecessary battery replacement. Use the following test procedures in this Service Bulletin to test Mazda vehicle batteries and to generate a Warranty Code.
- 10209761Accessory instructions can be found on OneMazda under Dealer Resources - Parts & Accessories.
- 10208567Some vehicles may experience exterior trim heat damage when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.
- 10208556Mazda has developed factory recommended scheduled maintenance services that support all major vehicle systems. Mazda recommends dealers follow the scheduled maintenance tables as cited in the vehicle-specific workshop manual or owner's manual. Services performed outside of Mazda's factory scheduled maintenance are not recommended. These services are unnecessary and create unneeded expenses for your customers.
- 10206002Automatic Transmission/Transaxle Cooler and Lines Flushing Procedure: Automatic Transaxle/Transmission (A/T) oil cooler and lines must be power flushed completely before an overhauled or replacement A/T is installed (except SKYACTIV-DRIVE). The most common cause of repeat A/T failures is lack of lubrication to the front and rear planetary gears. This is usually caused by an accumulation of metal particles and debris (from a previous A/T failure) on the internal mesh type baffle of the oil cooler. Power flushing will remove the restriction by back flushing, followed by forward flushing to dislodge a restriction, then back flushing again. This will in turn ensure full ATF flow for the transmission when it is operating.
- 10205994Battery Maintenance: This service bulletin provides testing and charging procedures in order to promote proper battery maintenance, to deliver new vehicles with fully charged batteries, and to reduce unnecessary battery replacement cost. For new vehicles in stock at the dealer, inspect and maintain the battery periodically according to the repair procedure.
- 10202696Some customers may complain about high engine oil consumption. Before attempting any repairs, verify the complaint by using the guideline below to determine if an engine repair is necessary:
- 10202695Ethanol is becoming a common additive in gasoline. Gasoline containing ethanol is likely available at your local gasoline station. Typical blends of ethanol include E10 and E85. E10: A blend of 10% ethanol and 90% gasoline. E85: A blend of 85% ethanol and 15% gasoline All Mazda vehicles can run on gasoline containing up to 10% ethanol (E10) but only some 1999-2001 B3000 trucks can run on gasoline with more than 10% ethanol blended. E10 compatible vehicles: All Mazda vehicles. E85 compatible vehicles: 1999-2001 B3000 Mazda trucks with the 8th VIN digit is V.
- 10201777Ethanol is becoming a common additive in gasoline. Gasoline containing ethanol is likely available at your local gasoline station. Typical blends of ethanol include E10 and E85. E10: A blend of 10% ethanol and 90% gasoline, E85: A blend of 85% ethanol and 15% gasoline, All Mazda vehicles can run on gasoline containing up to 10% ethanol (E10) but only some 1999-2001 B3000 trucks can run on gasoline with more than 10% ethanol blended. E10 compatible vehicles: All Mazda vehicles. E85 compatible vehicles: 1999-2001 B3000 Mazda trucks with the 8th VIN digit is V. What if a customer puts E85 in there Mazda vehicle? Symptoms include: Rough Running, Lean Codes, Misfires and/or misfire codes, Lack of power, Poor fuel economy, Spark knock, Mechanical engine damage.
- 10200933This service bulletin provides testing and charging procedures in order to promote proper battery maintenance, to deliver new vehicles with fully charged batteries, and to reduce unnecessary battery replacement cost. For new vehicles in stock at the dealer, inspect and maintain the battery periodically according to the repair procedure.
- 10200527This service bulletin provides information regarding the proper use of the drivers floor mat to avoid any potential interference with the foot pedals. The following are possible causes of floor mat interference, which can be avoided with proper usage.
- 10198691Some vehicles may experience exterior trim heat damage when parked near a glass building or Low-E windows. This may be caused by the sun's reflection.
Every Mazda MAZDA6 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.