1991 Ford Ranger
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Ford › Ranger › 1991
These records cover every 1991 Ford Ranger. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
6 recalls name the 1991 Ford Ranger. Newest first.
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Risk and remedy
Risk
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Remedy
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
This IS not a safety recall in accordance with the safety act. however, it IS deemed a safety improvement campaign by the agency. equipment description: ford IS replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on ford trucks and suvs. ford reports tread separation can occur due to a combination of the sensitivity of the tire…
Risk and remedy
Risk
Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
Remedy
The replacement/reimbursement program for this campaign expired on march 31, 2002. however, customers can contact ford at 1-877-917-3673 or go on-line to www.ford.com for possible assistance.
Tire description: firestone wilderness at, size p235/75r15, produced at the decatur, illinois tire plant and all firestone radial atx and radial atx II tires, size p235/75r15. operation of these tires at low inflation pressures, high speed, and in hot weather, can contribute to separation of the tire tread.
Risk and remedy
Risk
If the tread separates from the tire, the driver can lose control of the vehicle, possibly resulting in a crash causing injury or death.
Remedy
The replacement/reimbursement program for this campaign expired on august 29, 2001. however, customers should contact firestone customer service at 1-800-465-1904 for possible assistance.
Equipment description: aftermarket brake rotors for use on certain ford and mazda trucks. cracked castings caused cracks to appear on the outer diameter of the rotor hat or around the stud hole.
Risk and remedy
Risk
Loss of braking can result.
Remedy
Aimco will reimburse consumers/installers for the cost of replacement rotors and installation. consumers are requested to return to the location where the rotors were originally purchased/installed for replacement.
The studs which attach the brake master cylinder to the power brake vacuum booster assembly can develop stress corrosion cracking after being operated for an extended period of time in the southern california location.
Risk and remedy
Risk
If a crack occurs, it could result in one or both studs fracturing. The master cylinder could then separate from the vacuum booster, when the brakes are applied, preventing the service brakes from activating increasing the risk of a vehicle accident.
Remedy
Dealers will replace the power brake vacuum booster assembly.
When the automatic transmission shift lever IS placed in the park position, the park pawl does not always abut or engage the park gear.
Risk and remedy
Risk
Driver may believe the vehicle IS safely engaged in parkwhen the gear IS not truly engaged. This can lead to the vehicle jumping out ofgear unintentionally, vehicle rollaway when parked on a sloped surface, andinadvertent motion when the vehicle IS started. All of these conditions canresult in a vehicle accident.
Remedy
Repair the transmission with a new park pawl.
Owner complaints
132 complaints9 involved a crash21 involved a fire14 injuries
What owners report most
Latest complaints
- Electrical system · Engine and engine cooling
TL* the contact owned a 1991 ford ranger. The contact stated that the vehicle was parked when it caught on fire. The fire department was notified and no injuries were reported at the scene. The vehicle was destroyed. The dealer was not notified. The manufacturer was not notified. The failure and current mileages were 150,000. updated 8/23/12 *cn
- Suspension › Front › Springs › Coil springs
TL* the contact owns a 1991 ford ranger. the contact noticed that the front passenger side of the vehicle had dropped approximately five inches from the regular position and the front fender was covering the top of the front passenger side tire. The vehicle was not taken to a dealer for…
TL* the contact owns a 1991 ford ranger. the contact noticed that the front passenger side of the vehicle had dropped approximately five inches from the regular position and the front fender was covering the top of the front passenger side tire. The vehicle was not taken to a dealer for diagnostics. An independent mechanic inspected the vehicle and noticed that the passenger side coil spring mount was corroded and needed to be replaced. The contact stated that a local auto shop was contacted and advised that the part was no longer available. the vehicle was not repaired. The approximate failure mileage was 65,000.
- Fuel system, gasoline
TL* the contact owns a 1991 ford ranger. the contact stated that the fuel tank strap became corroded and was partially fractured from the vehicle. The contact was concerned that it would cause the fuel tank to detach. The vehicle was taken to an authorized dealer who stated that the strap would…
TL* the contact owns a 1991 ford ranger. the contact stated that the fuel tank strap became corroded and was partially fractured from the vehicle. The contact was concerned that it would cause the fuel tank to detach. The vehicle was taken to an authorized dealer who stated that the strap would need to be replaced. The vehicle was not repaired. The contact called the manufacturer who advised that there were no related recalls to the failure and provided no further assistance. The current mileage was approximately 142,800 and the failure mileage was approximately 100,000.
- Structure › Frame and members
The frame has horrible corrosion. all the spring hangers are were failing bad. I don't even think it can be welded because it IS rusted from one end to another. ford really messed this one up. and why do all the fuel gauges quit working? *tr
- Structure
Peeling factory paint primarily on top surfaces..i.e. Hood, cab roof, cowling. I have owned truck since 12/8/99 and has had problem since,it has lost nearly all paint on roof , hood has about 1/3 left. Primarily lifts/peels when washed or when left out in rain. Has had bits peel back at highway…
Peeling factory paint primarily on top surfaces..i.e. Hood, cab roof, cowling. I have owned truck since 12/8/99 and has had problem since,it has lost nearly all paint on roof , hood has about 1/3 left. Primarily lifts/peels when washed or when left out in rain. Has had bits peel back at highway speeds. Mainly occurs though with washing. have inquired with dealers to no avail. Was told by one that there was a recall but that the period for repair of condition had passed. I have not received nor heard anything from mfr regarding this issue whatsoever. *Tr
- Engine and engine cooling › Engine
Tl*the contact owns a 1991 ford ranger. while driving 5 mph with the defroster activated, the vehicle began to smoke. the contact pulled the vehicle over and noticed flames under the hood. the fire department was called and stated that there was a faulty wire under the hood that caused the fire.…
Tl*the contact owns a 1991 ford ranger. while driving 5 mph with the defroster activated, the vehicle began to smoke. the contact pulled the vehicle over and noticed flames under the hood. the fire department was called and stated that there was a faulty wire under the hood that caused the fire. prior to the failure, the clutch and power steering were repaired and the gas line was cleaned. the vehicle has not been taken to a dealer or mechanic. a police report was filed. the current and failure mileages were 100,000. updated 062909 *bf updated 07/01/09
- Suspension
The consumer made contact with the manufacture for the front end suspension part that was discontinued. *jb
- Visibility › Rearview mirrors/devices › Exterior
Both mirrors folded up against the vehicle when driving. driver's side was replaced three times, and the passenger's side twice. however, driver's side mirror malfunctioned again. *ak truck IS in garage from 11-1 tomay 1. And I stikk only GET1 year to 18 months per mirror. I realize the…
Both mirrors folded up against the vehicle when driving. driver's side was replaced three times, and the passenger's side twice. however, driver's side mirror malfunctioned again. *ak truck IS in garage from 11-1 tomay 1. And I stikk only GET1 year to 18 months per mirror. I realize the vehicle IS 13 years old and redesigning the mirror IS not anoption. However, ford motor corp surely could do something about the price! Retail IS closre to $7500 per piece. I know redesigning IS out of question, but for those of us that intend on keeping our vehicles, the company could reduce the price. *ak
- Structure › Frame and members
Consumer states that his motor mounts are rusting right out from the frame. he states he has never seen anything like it. he states he has not seen a recall for this problem, but he does not think this IS normal. *nm
- Suspension › Front › Springs › Coil springs
Right front spring bracket rusted through allowing body to drop onto front tire, and I noticed there are a lot of complaints on this issue and was wanting to know IS ford going to fix this problem or are we the public going to get stuck with this problem ? *jb
- Tires › Tread/belt
Traveling n on I-95 on 12/20/2002 at approx 4 p.m. Right front tire tread separated, beat and damaged fender; however, tire maintained same pressure. 1 was assisted by officer k.r. Meares of tobeson county sheriff's dept,tel 910-671-3100. dimsii ivoq entry posted after 12/12/02 cut-over to artemis------770783. *ak *nlm
- Electrical system › 12v/24v/48v battery
The vehicle was sitting out side when the battery exploded. the vehicle caught on fire as a result. *jg *jb
- Electrical system › Ignition › Switch
While parked, the vehicle caught fire due to a failed ignition switch, manufacturer informed consumer that the failed part was not worthy of any type of assistance to compensate for a vehicle destroyed by fire. Ph. consumer was injured while trying to put the fire out. *Jb
- Tires
While driving vehicle 70mph, felt the front starting to vibrate. Had pulled over and checked tires. The right front tire had a large bubble. The tread was starting to separate. Went to an independent tire dealer and the spare tire replaced the blown tire. not original tires. Firestone fr 480 p215/70r14 ts
- Electrical system › 12v/24v/48v battery
Consumer stated that a battery exploded, and vehicle caught fire. consumer states this was very dangerous. manufacture of battery IS johnson controls inc. /Sear die hard. please provide any further information. mr
- Visibility › Rearview mirrors/devices › Exterior
Both mirrors have been replaced more than one time because they do not stay positioned. dealer has been notified. Nlm consumer stated that when the mirrors do not stay in positioned drivers have no view of rear lanes, the mirrors fold back at highway speeds. *Yh
- Suspension › Front › Shock absorber
Consumer stated that the right front shock mount completely rusted. *Yh
- Tires › Sidewall
Tires were purchase at costco wholesale. These tires seem to have a weaker sidewall than the others tires they sale. Possibly a safety hazard. These tires were warranted to 80,000 miles. s.*ak
- Structure › Body
Firewall separating and cracking at clutch master cylinder. *Ak
- Suspension › Front › Shock absorber
Right front shock tower collapsed on vehicle which came apart from frame. Dealer contacted. *Ak. Consumer states the right front suspension housing corroded and failed, consumer states part may not have been properly heat treated prior to installation.*jb
- Structure › Frame and members
The component had corroded and failed. repair shop said they had never seen this before. suggested that the part may not have been properly treated prior to instalation. left side matching component showes no corrosion. was making a left turn when the part made a snapping sound and the right front of the truck dropped rubbing the tire.*ak
- Power train › Axle hubs
Consumer purchased manual locking hubs from dealership to replace automatic locking hubs that were original equipment for vehicle. after manual locking hubs were installed on front wheels vehicle was taken for a test drive. after driving for five miles at a speed of 10 to 15 mph, housing for right/front hub cracked and disconnected. please provide any additional information / documentation.*ak
- Tires
We bought this tires in november at robertson tires in tulsa, ok. I was driving down the road and the tire just separated from the rim. I took pictures of the tire and went to see if they would fix it and they said that they would have to charge me $40 to replace that tire. they couldn't…
We bought this tires in november at robertson tires in tulsa, ok. I was driving down the road and the tire just separated from the rim. I took pictures of the tire and went to see if they would fix it and they said that they would have to charge me $40 to replace that tire. they couldn't change all the tires because they didn't come with the truck. My mom had the same problem with wild country tires and firestone ended up replacing all 4. this IS the second time in my life that I have seen a tire separate like that and was wondering if there was anything I can do to get all 4 replaced or do I have to go ahead and pay to get that one fixed and pray that the others don't seperate like that one? the tire IS a firehawk SS20 rwl p215/70r14. I am scared to drive on these tires. I have 2 kids that ride around in the vehicle with me and what happens if anymore blow and IS fatal? I have the receipt for the tires and pictures of it and need to know what to do. I will wait to do anything more until I hear from you. I will be calling the corporate office of robertson tire and firestone. any information that you can give me or help me with would be greatly appreciated. sincerely, tammy. *Ak (dot number: hyhyf21529 tiresize: p215/70r14)
- Service brakes, hydraulic › Foundation components › Hoses, lines/piping, and fittings
Consumer states he was unable to stop vehicle because of a highly corroded ruptured brake line, vehicle rear ended another vehicle and consumers vehicle was deemed totaled, consumer IS seeking reimbursement from manufacturer for the repairs of the brakes.*yh
- Power train › Automatic transmission
Shift lever was placed in park position and the transmission remained in the reverse gear. I beleive that this IS an fmvss violation of the shift /indication system.*ak
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Parking pawl
When the automatic shift lever IS placed in the park position, the parking pawl does not always engage the park gear.this can lead to the vehicle jumping out of gear unintentionally and cause the vehicle to start rolling inadvertently
- Separation of master cylinder
Ford continues to sudy the problem attempting to determine why stud fractures are not frequently occurring in other parts of the country.likewise, odi continues gathering information to ascertain whether the recall scope should include other geographical areas.if evidence indicates the scope should be expanded, odi will reopen the investigation as warranted.
- Front seat track failure
There is no summary currently available
- Whl separation/torque loss
There is no summary currently available
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 6091931Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock.
- 6090087Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems.
- 6090051Service tip information on revised oil pan gasket replacement procedure.
- 6089681Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses.
- 3055120Unknown
- 635982Some vehicles equipped with an automatic transmission and a 4.0L ohv engine may exhibit a noise / vibration, no drive, unusual noise during cranking or a no crank condition.
- 628153Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires.
- 627752Some vehicles equipped with the 4.0L ohv engine may exhibit an engine noise which may be perceived by the customer as a piston / onnecting rod bearing knock.
- 623988Information regarding transmission fluid usage charts. *Slc
- 623944Some vehicles may exhibit heater core leaks. *Slc
- 622665On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed.
- 616522Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
- 612203Information regarding the new transmission cooler flusher- service tip. *Mjs
- 610793Some vehicles equipped with manual transmission may exhibit neutral gear rollover noise (a light metallic rattling sound from the transmission) which occurs at idle with transmission in neutral clutch engaged (clutch pedal up).
- 610704Some vehicles may exhibit an audible pinging or creaking noise that may be heard from the driveline when engine torque IS initially applied to the driveline.
- 609688Vehicles equipped with manual transmission may exhibit neutral gear rollover noise which occurs at idle with transmission in neutral and clutch engaged.
- 608921Some vehicles may exhibit an engine noise which may be perceived by the customer as a piston / connecting rod bearing knock.
- 608431Information on the new flush and fill tool available through rotunda.
- 607369Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers.
- 606945Information on maintaining tire pressure.
- 606937Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making cornering maneuvers on vehicles equipped with a four wheel drive hi or low range mode.
- 606460Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump.
- 606420Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year.
- 605577Information regarding comprehensive pull and drift diagnostic procedure developed to assist technicians with vehicle service.
- 605573Subject regarding a new service center support that uses a thrust bearing (#3 and #4) in place of thrust washers has been released.
- 604059Ford motor company has released a new electrical grease ( F8AZ - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals.
- 603724Mass air flow (maf)- sensor contamination- service tip.
- 601312Information on a buzzing or rattle noise from the exhaust system.
- 601290Information on tire company telephone numbers for customer assistance.
- 601269Announcing the ford oem air conditioning retrofit kit availability.
- 601238Information on a new transmission fluid usage chart.
- 601043A grabbing and/or sticking condition during the first few brake applications when the brakes are cold or in the morning after an overnight rain may occur on some vehicles.
- 601025A comprehensive pull and drift diagnostic procedure has been developed to assist technicians with vehicle service.
- 601012The use of petroleum-based grease as a lubricant in servicing disc brakes IS no longer acceptable.
- 601010Recommended guidelines for towing behind recreational vehicles.
- 53668Concerns with "pinging" or "creaking" being heard from the driveline when shifting from park to drive or reverse, between drive and reverse, or when engaging the clutch.
- 52810Authorized warranty part replacement of brake pads to correct excessive brake noise.
- 51987Fuel economy- customer expectations versus vehicle usage.
- 51945Fluid- transmission fluid usage charts.
- 51689Frame- rivet replacement with bolts- service tips.
Every Ford Ranger model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.