2005 Ford Ranger
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
Have the VIN?
Vehicles › Ford › Ranger › 2005
These records cover every 2005 Ford Ranger. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
11 recalls name the 2005 Ford Ranger. Newest first.
Ford Motor Company (Ford) is recalling certain 2004-2006 Ranger vehicles that received replacement front passenger air bag inflators under a previous recall. The replacement front passenger air bag inflators may have been installed incorrectly.
Risk and remedy
Risk
An incorrectly installed inflator may not properly inflate the passenger air bag, increasing the risk of injury during a crash.
Remedy
Dealers will inspect and reinstall the front passenger air bag inflator, as necessary, free of charge. Owner notification letters were mailed May 22, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S08. This recall expands and replaces previous recall number 23V-125.
Ford Motor Company (Ford) is recalling certain 2004-2006 Ranger vehicles that received replacement front passenger air bag inflators under a previous recall. The replacement frontal passenger air bag inflators may have been installed incorrectly.
Risk and remedy
Risk
An incorrectly installed inflator may not properly inflate the passenger air bag, increasing the risk of injury during a crash.
Remedy
Dealers will inspect and reinstall the front passenger air bag inflator, as necessary, free of charge. Owner notification letters were mailed April 5, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S08. This recall has been fully superseded by recall 23V-306.
Ford Motor Company (Ford) is recalling certain 2004-2006 Ranger vehicles that may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Risk and remedy
Risk
In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Ford will notify owners, and dealers will inspect the driver and passenger air bag module, and replace either the module or the inflator, if necessary, free of charge. The recall began March 17, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.
Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles. These vehicles may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to…
Risk and remedy
Risk
In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Ford will notify owners, and dealers will inspect the driver and passenger air bag module, and replace either the module or the inflator, if necessary, free of charge. The recall began March 17, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.
Ford Motor Company (Ford) is superseding a previous recall for certain 2004-2006 Ford Ranger trucks to implement a final repair. Upon deployment of the driver side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Risk and remedy
Risk
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the driver's frontal air bag inflator with an alternate inflator, free of charge. The recall began January 16, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S42. Note: This recall supersedes recall 16V-036 which was an interim repair. Vehicles that received a replacement air bag inflator under the previous campaign need to return to a dealer to have an alternate inflator installed.
Ford Motor Company (Ford) is superseding a previous recall for certain 2004-2006 Ford Ranger trucks to implement a final repair. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Risk and remedy
Risk
In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants, potentially resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger's frontal air bag inflator with an alternate inflator, free of charge. The recall began January 16, 2018. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S42. Note: This recall supersedes recall 15V322 which was an interim repair. Vehicles that received a replacement air bag inflator under the previous campaign need to return to a dealer to have an alternate inflator installed. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S42.
Ford Motor Company (Ford) is recalling certain model year 2004-2006 Ranger vehicles manufactured March 24, 2003, to May 4, 2006. Upon deployment of the driver side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Risk and remedy
Risk
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy
Ford will notify owners, and dealers will replace the air bag inflators, free of charge. The recall began February 26, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S03. Note: This recall supersedes 14V-343 and only applies to Rangers manufactured in North America.
Ford Motor Company (Ford) is recalling certain model year 2004-2006 Ranger trucks manufactured March 24, 2003, to May 4, 2006. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
Risk and remedy
Risk
In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy
Ford will notify owners, and dealers will replace the front passenger air bag inflator, free of charge. The recall began on December 4, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S22. Note: This recall partially supersedes recall 14V-787.
Ford IS recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year F-250, F-350, F-450, and F-550 trucks…
Risk and remedy
Risk
Non-functioning lights could increase the risk of a crash.
Remedy
Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Dope, inc. IS recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Dope, inc. Will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. At 1-626-272-1798.
Certain aj motorsport combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Risk and remedy
Risk
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
Remedy
Aj motorsport will notify owners and offer reimbursement for the lamps. the recall began on july 31, 2006. owners may contact aj motorsport at 626-618-2026.
Owner complaints
289 complaints23 involved a crash5 involved a fire23 injuries
What owners report most
Latest complaints
- Parking brake · Power train
The contact owns a 2005 Ford Ranger. The contact stated that upon arriving to the residence and applying the parking brake and exiting the vehicle, the vehicle started to roll backwards. The contact stated that the vehicle came to a complete stop after rolling across the street and through the…
The contact owns a 2005 Ford Ranger. The contact stated that upon arriving to the residence and applying the parking brake and exiting the vehicle, the vehicle started to roll backwards. The contact stated that the vehicle came to a complete stop after rolling across the street and through the neighbor’s fence. No warning lights were illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 223,000. The VIN was not available.
- Air bags
The contact owned a 2005 Ford Ranger. The contact stated while driving at 50 MPH, the vehicle was rear-ended by a driver who ran the stop sign. The impact caused the vehicle to flip over multiple times. The air bags failed to deploy. The contact suffered severe head trauma and PTSD from the…
The contact owned a 2005 Ford Ranger. The contact stated while driving at 50 MPH, the vehicle was rear-ended by a driver who ran the stop sign. The impact caused the vehicle to flip over multiple times. The air bags failed to deploy. The contact suffered severe head trauma and PTSD from the accident. It was unknown if the other driver sustained any injuries. The contact was taken to the local hospital where medical attention was received for his injuries. A police report was filed. The vehicle was towed to a local salvage junkyard. The VIN was included in NHTSA Campaign Number 23V306000 (Air Bags). The local dealer was not contacted. The manufacturer was not notified of the failure. The failure mileage was approximately 130,000. The VIN was not available.
- Air bags
See attached document for complaint
- Air bags
The contact owns a 2005 Ford Ranger. The contact had taken the vehicle to be repaired under NHTSA Campaign Number: 23V125000 (Air Bags). The contact stated that while the vehicle was having the air bag replaced, the contact became aware that the passenger’s side air bag had not been seated…
The contact owns a 2005 Ford Ranger. The contact had taken the vehicle to be repaired under NHTSA Campaign Number: 23V125000 (Air Bags). The contact stated that while the vehicle was having the air bag replaced, the contact became aware that the passenger’s side air bag had not been seated correctly. The contact asked the Service Manager to return the vehicle to have the mechanic properly seat the air bag and secure the air bag correctly. The contact stated that the Service Manager attempted to adjust and tighten the air bag. The contact stated that the vehicle had been repaired but not in a safe manner. The manufacturer had been informed of the issue. The failure mileage was approximately 228,000.
- Service brakes, hydraulic
The contact owns a 2005 Ford Ranger. The contact received notification of NHTSA Campaign Number: 23V306000 (Air Bags) and requested to be removed from the recall distribution list because the vehicle was totaled. The local dealer was contacted. The manufacturer was not contacted.
- Air bags
The contact owned a 2005 Ford Ranger. The contact stated while driving approximately 10 MPH, the vehicle struck the rear of another vehicle causing a fender bender. The contact stated that the front air bags deployed, and a powdery substance and metal fragments flew out of the air bag and landed on…
The contact owned a 2005 Ford Ranger. The contact stated while driving approximately 10 MPH, the vehicle struck the rear of another vehicle causing a fender bender. The contact stated that the front air bags deployed, and a powdery substance and metal fragments flew out of the air bag and landed on the contact. No injuries were sustained. No medical attention was required. A police report was filed. The vehicle was towed to an independent mechanic and deemed a total loss. The contact stated that he then received notification of the NHTSA Campaign Number: 17V880000 (Air Bags). An unnamed dealer and the manufacturer were notified of the failure and the contact was advised to call the NHTSA Hotline. The failure mileage was approximately 205,000.
- Air bags
I was in an accident and the airbags did not inflate. I was going 30-35 MPH, there was a patch of ice, and I hit a tree. The truck was totaled. I smashed my face on the steering wheel, fracturing a bone. Some weeks later I received a letter in the mail from Ford Motor Company with regards to a passenger side airbag recall. I am afraid that this could perhaps be a bigger problem than just passenger side airbags.
- Air bags
The contact owned a 2005 Ford Ranger. The contact stated while driving 40 MPH during rain weather conditions, the contact lost control of the vehicle while going around a curve, causing the vehicle to crash into a ditch. No air bags deployed. The contact suffered a head injury and several other…
The contact owned a 2005 Ford Ranger. The contact stated while driving 40 MPH during rain weather conditions, the contact lost control of the vehicle while going around a curve, causing the vehicle to crash into a ditch. No air bags deployed. The contact suffered a head injury and several other unknown injuries due to the seat belt. The paramedic had to cut the seat belt to release the contact from the vehicle. The contact was taken to the hospital to seek medical attention. A police report was filed. The vehicle was towed and was deemed a total loss by the insurance company. The dealer was not contacted. The manufacturer was not contacted. The failure mileage was unknown.
- Air bags · Unknown or other · Vehicle speed control
At 200k miles I got an air bag light on my guage cluster. The blinking code corresponded to a bad connection at the CLOCKSPRING. I also noticed my cruise control and horn were also inoperable, also an indicator of a bad CLOCKSPRING. Ford part number 1l5z-14a664-ab is the replacement part and is…
At 200k miles I got an air bag light on my guage cluster. The blinking code corresponded to a bad connection at the CLOCKSPRING. I also noticed my cruise control and horn were also inoperable, also an indicator of a bad CLOCKSPRING. Ford part number 1l5z-14a664-ab is the replacement part and is currently unavailable, for the last 6 months. This part covers a few different models and has been exhausted by the dealers when correcting the Airbag recall. The dealer can not give me a date on a replacement part.
- Unknown or other
My daughter called me screaming when her 2005 Ford Ranger FX4 Level 2 had unexplained runaway throttle while driving back to college in January 2022. The vehicle had the cruise control on for a couple hours and without warning, began to accelerate to the point that it was at the rev limiter…
My daughter called me screaming when her 2005 Ford Ranger FX4 Level 2 had unexplained runaway throttle while driving back to college in January 2022. The vehicle had the cruise control on for a couple hours and without warning, began to accelerate to the point that it was at the rev limiter, traveling at 90 miles an hour. She called me hysterical and I advised her to shut off the cruise and hit the brakes but nothing would stop her or turn off the cruise. I advised her to turn off the vehicle to ACC position and coast to the shoulder. When she had calmed down, I asked her to restart the truck, it started wide open throttle, so she immediately shut it off. I told my daughter then to mash the gas pedal a few times and restart the vehicle. It restarted at normal idle speed. 1/28/2022- my daughter came home from school today for a visit, the same thing happened again on her drive home. She was able to coast to the shoulder and restart after mashing the pedal a few times. I am advising her not to use the cruise control and to get it into a Ford shop to inspect. There are no lamps or warnings to indicate there is an issue or code/CEL. This is a deadly situation that apparently has occurred with Ford Explorers that have the 4.0 Liter engine and 5.0L engine. It appears from other forums (https://www.explorerforum.com/forums/threads/full-throttle-runaway-vehicle.442563/) that a throttle control cable may have an issue or defect that is causing the throttle spring to not release, or the cable is hanging up. Please see included Explorer forum link above.
- Engine · Service brakes · Vehicle speed control
Incident was reported to me by an employee. Driving in traffic on a highway with normal, dry road conditions the accelerator pedal started moving down on its own. The truck accelerated on its own from 50 mph to 70+ mph. Applying the brakes the truck did NOT slow down. Eventually, the accelerator…
Incident was reported to me by an employee. Driving in traffic on a highway with normal, dry road conditions the accelerator pedal started moving down on its own. The truck accelerated on its own from 50 mph to 70+ mph. Applying the brakes the truck did NOT slow down. Eventually, the accelerator pedal corrected itself and started working normally. There was no indication on the dashboard of the issue. This could have resulted in a serious accident or death. The truck is waiting to be towed to the Ford garage for repair. Thank you, Wendy McNeill
- Air bags
The passenger side module - air bag was replaced twice first 3/17/ 2017 and 8/23/2018 and the 2ND time they replaced it with outdated parts. Report recall part 573 safety - 21v-081. the replacement has not started yet but I think there should be a lawsuit also because they did the replacement anyway to satisfy the goverment and they put our lifes at risk
- Air bags
Takata airbag recall replacement parts are still backordered for my 2005 ford ranger when it was taken to my local ford dealer.
- Structure › Body
The rear portion of the frame IS rusting away and the leaf spring shackle fell off while driving on a city street causing the bed of the truck to fall onto the busted shackle. The spare tire mount IS rusted so bad that we removed the spare tire to avoid loosing the spare while driving. The rear…
The rear portion of the frame IS rusting away and the leaf spring shackle fell off while driving on a city street causing the bed of the truck to fall onto the busted shackle. The spare tire mount IS rusted so bad that we removed the spare tire to avoid loosing the spare while driving. The rear bumper seems unstable as the frame IS rusted and falling apart from the rear shackle mount on back. The front portion of the frame seems to be holding up ok.
- Structure › Frame and members › Underbody shields
TL* the contact owns a 2005 ford ranger. The contact stated while doing a routine check under the vehicle, the contact noticed that the subframe under the vehicle was severely rusted. The vehicle was not taken to be inspected by an authorized dealer. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 55,000.
- Structure › Body · Suspension
The leaf spring bushings pushed threw the rotted frame and poked holes in the bed of the truck .the spare tire was hanging on the ground when I got home one day. Now my inspection station wont put a inspection sticker on it because they say its to dangerous.toyota had this problem and ether repaired the vehicle or replaced it. *tr
- Structure › Body
Truck IS in good shape w/123,600 miles. Frame rotted through at rear axle. Spare tire and holder dropped right out of it and was hanging by a thread. I was able to get it to shop and cut spare tire and holder completely off. *tr
- Power train
I have learned the hard way that the shifter on the 2005 ford ranger extended cab will jump out of park to reverse. This happen to me (just recently) and caused me to tear up my door and fender on the vehicle (which will be costly)...
- Power train
TL* the contact owns a 2005 ford ranger. The contact stated that while the vehicle was parked on an incline, the gear shifter shifted out of the park position independently and the vehicle rolled downhill and ended up in a ditch. The contact stated that the failure recurred several times. Both the dealer and the manufacturer were made aware of the failure. The failure mileage was approximately 116,732. *bf*jb
- Fuel/propulsion system
I would be driving and all of a sudden the whole vehicle would just shut down. This happened 3 or 4 times just going at 25 to 35 mph. At first, I thought it was a clogged fuel line since it would somehow reset itself after having it towed to my mechanic so I replaced the filter even though I could…
I would be driving and all of a sudden the whole vehicle would just shut down. This happened 3 or 4 times just going at 25 to 35 mph. At first, I thought it was a clogged fuel line since it would somehow reset itself after having it towed to my mechanic so I replaced the filter even though I could see nothing wrong. When it happened again on a backcountry road the mechanic said it was probably the fuel pump so I had the whole thing replaced. It happened one more time after that, I was pulling onto a major highway and had just gotten up to speed 55 mph and there was a tractor-trailer behind me when all of a sudden again everything shut down. Luckily I had enough moment built up I was able to coast to the side of the road before getting hit by the tractor-trailer. I finally looked online and found that someone had mentioned the same problem it may be the inertia switch. I called up a local dealership and had asked the parts person if the had a replacement and if he heard any problems about it. I was told it would have to be ordered because they were out of them, they had sold a few in the past months. When I explained the problem I was told oh yes we have heard about that happening but there was no recall. I explained how it could be a safety problem and was told that it must not be happening enough for it to be a recall. I recently found this site and have seen that I am not the only one who had this happen so at least I know I wasn't crazy. *tr
- Unknown or other
I bought a used 2005 ford ranger xlt 4X4 in july of 2018 being a one owner vehicle and low milage at the time which was about 65000 miles I saw it online in one of the local dealerships in town. he had a great reputation and I went to see him got a great deal so I bought it.. the truck passed ma…
I bought a used 2005 ford ranger xlt 4X4 in july of 2018 being a one owner vehicle and low milage at the time which was about 65000 miles I saw it online in one of the local dealerships in town. he had a great reputation and I went to see him got a great deal so I bought it.. the truck passed ma state inspection with no issues. I kept getting notices from ford for an air bag recall so I went to a local ford dealer to have my airbags replaced for recall and wanted them to check the undercarride as well as I have seen horror stories online as how bad these undercarridges were on the ford rangers. the local ford dealership did a safety inspection and found that my entire undercarridge has been rusted out. there IS a missing crossmember bar which I guess supports the vehicle that IS completely gone and all hoist points are bad vehicle IS comprimised due to all the rust and IS not safe for driving. a certified ford dealer gave me this written estimate and I asked if ford would help me here about maybe recalling the frames as I have seen a lot of online stuff that these frames were as bad as the toyota tundras and toyota at least re-called the frames can ford do the same they said no. I would think a reputable ford dealer who gave me this estimate would at least try to help me but no. I have written to ford but no answer as of yet. I am fighting now with the local dealership who sold me the vehicle in the first place as it should have never been sold and also looking into any recourse I have within ma law. this doesnt seem right you have an entire undercarridge that has been rotted out fod knows about this issue and will not do anything about it what are they waiting for someone to get seriously hurt or even die in an accident here. thes trucks should be recalled.
- Suspension
The leaf spring shackles rotted threw the frame and the spare tire holder dropped the spare tire while driving this IS dangerous
- Suspension
TL* the contact owns a 2005 ford ranger. While driving approximately 35 mph, an abnormal noise was coming from the rear of the vehicle. The vehicle was taken to an independent mechanic where it was diagnosed that both leaf spring shackles were rotting through the frame and needed to be repaired. The vehicle was not repaired. The dealer and manufacturer were not contacted. The approximate failure mileage was 59,000.
- Structure › Body
The frame IS badly rusted, especially in the rear. the driver side rear leaf spring shackle fell off about 12 months ago. withing the last week , the rear bumper became detached on the driver side. the passenger side IS not far behind either. the leaf spring shackle probably happened while driving, but did not significantly affect vehicle performance. the rear bumper fell off while the vehicle was stationary.
- Suspension · Unknown or other
The repair shop informed me my leaf spring shackles could not be repaired due to severe rot of the frame in the rear.truck only has 59000 miles on it and was well taken care of.the rest of the truck IS in very good shape. This should not happen IS there a recall I dont no about? Thankyou
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Air Bag Inflator Rupture
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and…
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The investigation now includes all manufacturers and vehicles known to be affected at this time.ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
- Air Bag Inflator Rupture
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and…
The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers.All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers.Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation.The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with consistently high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures.As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida.Accordingly, ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas.Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions.During PE14-016, four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.Also during PE14-016, four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina.Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls.Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity.Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing.All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.The PE is now closed/upgraded to an Engineering Evaluation (EA15-001) to include all manufacturersand vehicles known to be affected at this time.ODI's EA investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.The recalls related to this PE are: 14V343, 14V344, 14V348, 14V351, 14V353, 14V655, 14V700, 14V701, 14V752, 14V763, 14V770, 14V773, 14V787, 14V802 and 14V817.The number of vehicles affected are an estimate since some vehicles may have both the driver and passenger side inflators recalled. The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492
- Brake lights inoperative
This pe was opened based on technical service bulletin (tsb) #05-6-19 issued by ford motor company and service bulletin #09-008/5 issued by mazda motor corporation to address concerns of the center high mounted stop light (chmsl) wiring harness chaffing. The tsb's affected the ford super cab and mazda cab plus…
This pe was opened based on technical service bulletin (tsb) #05-6-19 issued by ford motor company and service bulletin #09-008/5 issued by mazda motor corporation to address concerns of the center high mounted stop light (chmsl) wiring harness chaffing. The tsb's affected the ford super cab and mazda cab plus vehicles only.service technicians contacted the ford hotline because it was difficult for the technicians to diagnose and locate the cause of the inoperative brake lights.ford and mazda issued the tsb's to aid technicians in the identification and repair of the wire chafe condition.of all warranty claims submitted to ford for brake lamp failure, ford identified only 120 that were related to wire chafe near the chmsl, and most (115 of the 120) were reported for the super cab chmsl. Odi's review of ford's warranty claims and complaint data reveals a declining trend for the super cab and that trend closely parallels the trend for the standard cab as well.a safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.accordingly, this investigation IS closed.the closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.the agency reserves the right to take further action if warranted by the circumstances.
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10240415Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection REASON FOR THIS SUPPLEMENT Updated Ranger Technical Information to include images of a pass and fail airbag inflator inspection for 2007-2011 model years.
- 10209374Certain 2005-2014 Mustang, 2005-2006 GT, 2004-2011 Ranger, 2006-2012 Fusion & MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge & MKX Vehicles Driver & Passenger Airbag Module Quality Control Inspection: Ford Motor Company has determined that some vehicles claimed by dealers as repaired under Takata Airbag Safety Recalls 15S21, 17S42, 18S02, 19S01, and 21S12 may not have received the claimed repairs. The propellant in certain Takata airbag inflators can experience an alteration over time with exposure to certain climate conditions. A combination of time, high temperature fluctuations, and humidity contribute to the degradation of the propellant in the inflators. This degradation can cause the propellant to burn too quickly, creating high pressure inside the inflator, and in extreme cases causing the inflator to rupture in the event of a crash necessitating airbag deployment. A ruptured inflator can send inflator parts toward vehicle occupants resulting in serious injury or death. Additional information regarding Takata recalls can be found at www.nhtsa.gov and www.safercar.gov.
- 10109070The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate when reading these PIDs and cannot display quickly enough to validate a concern. The PCM automatically monitors these inputs more accurately and will set diagnostic trouble codes (DTCs) when appropriate. Using these PIDs for diagnostics will lead to inaccurate results and improper ETB replacements. If a concern is intermittent and no DTCs are present, refer to historical DTCs and the PC/ED, Section 3 No DTCs Present Index chart for further information.
- 10057596Ford: 2005-2006 ford GT, 2005-2008 mustang, and 2004-2005 ranger vehicles operated in florida, hawaii, puerto rico, or the u.s virgin islands are in need of an airbag inflator replacement. 06/11/15 *ta.
- 10021051Possible engine damage - install special service tools prior to removing crankshaft pulley bolt.
- 10020173Possible engine damage - install special service tools prior to removing crankshaft pulley bolt - service tip.
- 10019947Neutral tow capability - service kit requirements.
- 10018950Mil on with various misfire related dtc's p0300-p0306 and p0316 - 3.0l-2v vulcan engine.
- 10018938Vibration diagnosis - tire/wheel runout.
- 10018934Neutral tow capability -- service kit requirements.
- 10017936Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers - vehicles built before 4/1/2005.
- 10017899No 3RD gear, dtc p0733 (3RD gear incorrect ratio) and flashing tcil - vehicles built prior to 9/23/2004.
- 10017891Front axle leaks fluid from vent tube - vehicles equipped with 4X4 or AWD.
- 10017889Brake lamp concerns.
- 10017886No start/hard start/rough running during cold weather - incorrect seasonal fuel blend.
- 10014693High idle between shifts or in neutral - 4.0L engine with manual transmission.
- 10014692Spark knock during acceleration - 4.0L engine.
- 10014691Surging sensation during cruise at steady speeds of 35-50 mph (56-80 km/h) - 4.0L engine.
- 10014618ABS dtc c1233 and c1234 reversed in ABS module.
- 10014310Weld bonding procedure.
- 10014086General (pcm) power train control module programming procedures.
- 10013414Driveshaft thump clunk on light acceleration from stop or when braking and coming to a stop.
- 10013369General power train control module (pcm) programming procedures.
- 10013315High idle at cold start.
- 10013308Hard start or flooding when engine IS cold.
- 10013306Improperly formulated transmission fluid that, over time, may cause delayed/harsh reverse engagements. Customer satisfaction program 04b22. 5R55s/e & 5r44e transmission fluid additive. Supplement #1. Supplement #2. Supplement #3.
- 10012954Safety belt web stop button service.
- 10012949Hard start or flooding during cold start on 2.3L engine.
- 10012059Recommended 12volt switched accessory sources. Fisher.
- 10011169Grabbing condition from rear drum brakes.
Every Ford Ranger model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.