1991 Toyota 4RUNNER
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Toyota › 4RUNNER › 1991
These records cover every 1991 Toyota 4RUNNER. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
2 recalls name the 1991 Toyota 4RUNNER. Newest first.
Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Risk and remedy
Risk
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Remedy
Ck motorsport will notify owners and replace the noncompliant lamps free of charge. the recall began on july 1, 2006. owners may contact ck motorsport at 1-909-610-7211.
On certain pickup trucks and sport utility vehicles, if the steering wheel IS repeatedly turned under certain conditions where high steering effort and power assist are required, for instance, when fully turning the wheel while the vehicle IS stopped, a fatigue crack may develop in the steering relay rod.
Risk and remedy
Risk
If the vehicle IS continued to be operated in this condition, the relay rod may fracture, increasing the risk of a crash.
Remedy
Dealers will replace the steering relay rod. the recall began october 5, 2005. owners may contact toyota at 1-800-331-4331.
Owner complaints
43 complaints3 involved a crash4 injuries
What owners report most
Latest complaints
- Wheels
Back in august 2016 I purchased and installed 4 new tires, I cleaned and painted wheels before installing 4 new slime tire valves #tr 415 slime part# 20261 I purchased these valves at walmart in somerset, ky the date code on package was 08.26.14 I purchased (8) packs 16 total valves ( I still have…
Back in august 2016 I purchased and installed 4 new tires, I cleaned and painted wheels before installing 4 new slime tire valves #tr 415 slime part# 20261 I purchased these valves at walmart in somerset, ky the date code on package was 08.26.14 I purchased (8) packs 16 total valves ( I still have 3 packs that I have not opened). I have a tire changer on my farm and do my own tire service. on 09-26-2017 I had a tire failure on my toyota while driving notice slight pull. After stopping and installing spare I determined that all 4 valves I put on last year were dry rotted (cracked). I keep this vehicle in barn when not being driven (no sun damage should occured. I checked a trailer that I had applied new valves on from the same lot of valves, they to were dry rotted and one was flat. these products are dangerous to use, the valves will pull apart with light pulling from fingers. These products need to be recalled. I did not contact walmart about this failure due to product purchased from them not made by them! I did contact slime.com with no reply back as of 09-27-2017.
- Service brakes · Vehicle speed control
While driving in the street at 40 mph, it accelerates for no reason. I could not stop, the brake put hard, did not respond to any change and engine speed increased to more than 5000. I had to turn it off still running. To turn it back on, it will not do so again.
- Wheels
Oem standard tires are 225/75r15 on toyota steel wheels. Oem factory option tires are w/31x10.5 on toyota brand aluminum wheels. The factory official sticker shows the option tires as factory-installed. The driver door pillar sticker shows the factory-installed tire as 225/75r15. The pillar sticker…
Oem standard tires are 225/75r15 on toyota steel wheels. Oem factory option tires are w/31x10.5 on toyota brand aluminum wheels. The factory official sticker shows the option tires as factory-installed. The driver door pillar sticker shows the factory-installed tire as 225/75r15. The pillar sticker IS wrong due to defect in the manufacturing process. In reliance on the pillar sticker, a tire technician installed replacement tires based on the standard size. The standard tire IS significantly smaller in diameter than the factory option tire. Safety issues: 1) speedometer error ~10%, causing mismatch to posted limit and foreseeable tailgating and other adverse behaviors by surrounding drivers; 2) degraded stability on high-center of gravity SUV due to mismatch between factory option spare tire and replacement tires based on erroneous pillar sticker. *tr
- Structure › Frame and members
TL* the contact owns a 1991 toyota 4-runner. The contact stated that the vehicle was taken to have the exhaust inspected and was told that the frame was severely rusted and the vehicle was unsafe to drive. The mechanic also stated that the frame was fracturing from the underbody shields, which was…
TL* the contact owns a 1991 toyota 4-runner. The contact stated that the vehicle was taken to have the exhaust inspected and was told that the frame was severely rusted and the vehicle was unsafe to drive. The mechanic also stated that the frame was fracturing from the underbody shields, which was also severely rusted. The vehicle was not repaired. The failure mileage was 164,000 and the current mileage was 165,000. updated 4/11/2011 *cn the consumer stated the damage was hidden by the valance and was located where the tow hook was. Also, the factory press plate in the frame was rotted, which allowed moisture in the frame. Updated 04/27/11
- Steering › Linkages › Rod › Relay › Connecting
Brought my 1991 4runner into concord (ca) toyota dealer for recall nhtsa campaign ID number : 05v389000, for :component: steering:linkages:rod:relay:connecting after receiving the vehicle, there IS too much "play" (movement) in the steering wheel, and the front wheels "wobble" badly in certain…
Brought my 1991 4runner into concord (ca) toyota dealer for recall nhtsa campaign ID number : 05v389000, for :component: steering:linkages:rod:relay:connecting after receiving the vehicle, there IS too much "play" (movement) in the steering wheel, and the front wheels "wobble" badly in certain situations, creating unsafe driving conditions. The problems appear to be front end-end/alignment related. I did not have these problems prior to taking this IS in for the recall. the asst svc mgr at the dealer insists that their work did not cause the issue, and that there IS now another bad part on my front-end component that must be replaced, at my cost, to fix this (safety) issue. please help asap - my vehicle IS at the dealership now (01/03/06)*cn
- Engine and engine cooling › Engine
Car over heated and cut off. Now leaking water into spark plugs.*ak
- Engine and engine cooling › Engine
Blown head gasket, 1991 toyota V6 4runner, recalled in 1998 for the problem, corrected and gasket failed again in 2007. *nm
- Steering › Linkages › Rod › Relay › Connecting
1991 toyota 4runner steering failed when turning wheel. *ts ***no answer required*** the consumer received a recall notice regarding the steering linkages two months after the accident. *Jb *nm
- Service brakes, hydraulic › Foundation components › Hoses, lines/piping, and fittings
Corrosion on the break lines from poor design in allowing sand and dirt to accumulate and cause the line to rust through and create a break failure. the rust created a little larger then a pin hole that aloud the rapid lost of break fluid which caused the loss of stopping and almost caused sever damage and injury to same. *nm
- Tires › Tread/belt
Dt: the contact owns a 1991 toyota 4 runner. He states that he had tread separation on bridgestone tires. it was the driver's front tire. It pulled him toward the median, and he was able to pull it back to the side of the road. The tire separation damaged bumper and fender. He does have photographs and the tire available. *Ak
- Engine and engine cooling › Engine · Equipment
Head gasket leak. *ak
- Power train › Clutch assembly › Bell housing
Consumer complained about a clutch assembly replacement problem. There was a smell and chattering within the clutch. Dealership refused to replace or repair the problem. Later, clutch assembly broke apart, including the bell housing and the cone.*ak provide further details.
- Steering › Linkages › Knuckle › Spindle › Arm
My daughter with two granddaughters were driving in a 91 toyota 4 runner on a well maintained log road when they lost steering and went over a 30 ft cliff. the steering knuckle broke the tilt steering and plastic. *la
- Engine and engine cooling › Exhaust system
Fuel leaked onto the gasket and caused a fuel odor to enter the vehicle through the vents. *nlm
- Engine and engine cooling › Engine
The head gasket leaked oil. *Jb the main wires on the engine shorted out with multiple electrical component failures. Over $3500 spent in repairs within 2 weeks. * cb *jb
- Power train › Automatic transmission
Vehicle would shift from first to overdrive without entering any of the other gears. Vehicle would have to be shifted manually through the gears. Problem was that there was a cold solder joint on all three solenoids inside the transmission. These solenoids are used to shift the transmission through…
Vehicle would shift from first to overdrive without entering any of the other gears. Vehicle would have to be shifted manually through the gears. Problem was that there was a cold solder joint on all three solenoids inside the transmission. These solenoids are used to shift the transmission through the gears. The problem was intermittent and would occur at the most inopportune time like passing a vehicle, entering a major interstate, or starting from a stop. Cost of the parts alone amounted to over $500.00 for parts that should cost no more than $100.00.*ak
- Engine and engine cooling › Engine
There had been a manufacturer's recall of head gaskets. consumer had taken vehicle to dealer for rapairs, but dealer was not taking responsibility for recall repairs. Instead dealer was charging consumer full price on repairs when, in other situations, dealer would not charge full price for head gasket.*ak
- Tires
My tires are not recalled, but they are listed on the dangerous list, there are chunks of rubber falling off of them. I contacted the local firestone and he offered to sell me some tires for 'real cheap'. Yeah I bet they are real cheap. I do not think that these tires are safe to drive on. They…
My tires are not recalled, but they are listed on the dangerous list, there are chunks of rubber falling off of them. I contacted the local firestone and he offered to sell me some tires for 'real cheap'. Yeah I bet they are real cheap. I do not think that these tires are safe to drive on. They only have like 10K miles on them, so I dont think that it should be my responsibility to pay for firestones mistakes. I am very unhappy with firestone and would like some advice about what I can do to correct the situation. J sass( dot number: tire size: P235 )
- Tires › Tread/belt
Pe00020; tire tread separation: while driving between 65 - 70 mph tread on the rear driver's side tire came off. Driver lost control of truck, but did not have a crash. Driver was the only person in the truck, and was not injured. tire was a replaced tire. firestone has not been contacted about tire. *ak the blow out caused damage to the chrome bumper, body paint and mud flap which was torn to piece. *yh
- Tires
PE00 020; consumer was traveling 65mph on the highway and right rear tire exploded. consumer felt a vibration coming from steering. Lost control, vehicle slid and went into an enbankment. *ak
- Engine and engine cooling › Engine
The head gasket failed at +-77,000 miles. I replaced the gasket and had the valves inspected and refinished at this time. it was evident that there was a design flaw with the water ports at two cylinders. subsequently, toyota had a 'volunary warranty extension' concerning the head gasket…
The head gasket failed at +-77,000 miles. I replaced the gasket and had the valves inspected and refinished at this time. it was evident that there was a design flaw with the water ports at two cylinders. subsequently, toyota had a 'volunary warranty extension' concerning the head gasket failures. at +- 118,000 miles, toyota replaced the head gasket, this time, at their cost. I now have low compression (failing valves or piston rings) on the two cylinders where the water port design flaw exists.*ak
- Parking brake › Conventional › Mechanical › Linkage and cable
Parking brake has failed twice--where cable attaches to hand lever (to actuate brake, driver pulls lever out and rotates 90 degrees to lock, apparently twisting cable and fatiguing it)--since vehicle purchased new in nov 90. The first time, the vehicle was only a few years old. Failure IS sudden…
Parking brake has failed twice--where cable attaches to hand lever (to actuate brake, driver pulls lever out and rotates 90 degrees to lock, apparently twisting cable and fatiguing it)--since vehicle purchased new in nov 90. The first time, the vehicle was only a few years old. Failure IS sudden and complete and without any warning, rendering parking brake inoperable. If this occurs while parked, it could allow vehicle to roll. *ak
- Engine and engine cooling › Engine · Engine and engine cooling › Exhaust system › Emission control › Catalytic convertor
Engine head gaskets failed without warning, creating conditions for a possible fire. Also damaged catalytic converter.
- Engine and engine cooling › Cooling system · Engine and engine cooling › Engine
Received recall a notice from manufacturer regarding leaking engine head gaskets.also, was informed a pin came loose out of water pump. Needed new water pump due to new design of water pump for toyota 4 runners. Recall not in system. *ak
- Engine and engine cooling › Cooling system › Fan
Engine fan blew out while driving. consumer's complaint came before the incident has happened on june 10,1998. Consumer took vehicle to dealer to respond to a manufacturer's recall repair needed to be done. Also along with recall, dealer informed consumer that additional work needed to be done…
Engine fan blew out while driving. consumer's complaint came before the incident has happened on june 10,1998. Consumer took vehicle to dealer to respond to a manufacturer's recall repair needed to be done. Also along with recall, dealer informed consumer that additional work needed to be done which could cost consumer $400.00 more . Consumer informed that vehicle was running fine until she responded to that recall. after repairs, comsumer has been experiencing all sorts of problems. Dealer/mfr notified. *ak
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Rear seat belt routing
- Corroded brake lines
Toyota IS conducting a safety recall in canada 98-253. Corroded brake lines could fail resulting in a partial brak system loss and increased stopping distances
- Loss of brk effectiveness
There is no summary currently available
- Loss of brake effectivenes
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Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10244113TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2023 model year vehicles may be available provided the requests meet the criteria listed in this Service Bulletin. Follow the Procurement Procedure in this bulletin to request a replacement certification label or VIN plate.
- 10207946POL: This consolidated Tire Warranty Guide contains the complete warranty terms for all brands of ground and spare tires currently in use by Toyota. This information must be kept near the point of vehicle sale and be available to any customer that requests it. Customers can find this information on the Owner?s section of Toyota.com. Dealers can locate a copy of this guide on the Claims Processing & Resource Center in Dealer Daily as well.
- 10197476Replacement vin plates.
- 10197473Product general information.
- 10188913TSB: Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2021 model year vehicles may be available provided the requests meet the criteria listed in this Service Bulletin. Follow the Procurement Procedure in this bulletin to request a replacement certification label or VIN plate.
- 10174891TSB: OBSOLETE NOTICE April 07, 2020: This bulletin is now obsolete. Please see T-SB-0032-20. Replacement Certification Labels and VIN Plates
- 10174890TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, PG006-01, PG004-97, T-SB-0144-08, and T-SB-0304-17. The aforementioned bulletins are obsolete, and any printed versions should be discarded. Replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) (see Figure 1) for most 1979 ? 2020 model year vehicles may be available provided the requests meet the criteria listed in this Service Bulletin. Follow the Procurement Procedure in this bulletin to request a replacement certification label or VIN plate.
- 10153239Dealer package: 12/18/2018 the program details section has been updated. Special policy adjustment for 1988 - early 1990 truck & 4runner with 3VZ?E V6 engines and special service campaign (V06) for 1990 - early 1995 truck, 4runner & T100 with 3VZ?E V6 engines.
- 10152205TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes SB No. T-SB-0101-11. Applicability has been updated to include 2016 ? 2017 model year vehicles. Service Bulletin No. T-SB-0101-11 is Obsolete and any printed versions should be discarded. Be sure to review the entire content of this bulletin before proceeding. When servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. Many lubricants, cleaners, and automotive chemicals contain silicone or other compounds that may contaminate electrical contacts, and therefore increase electrical resistance and decrease switch performance. The use of any cleaners or fluids may increase the risk of further damage to electrical components.
- 10145776Update on Technician Certification Requirements.
- 10145749Technical Service Bulletin: OBSOLETE NOTICE: July 31, 2018: This bulletin is now obsolete. Please see T-SB-0304-17.
- 10145748Technical Service Bulletin: OBSOLETE NOTICE: July 31, 2018: This bulletin is now obsolete. Please see T-SB-0304-17.
- 10143953TSB: REVISION NOTICE July 31, 2018 Rev2: ? The Supersession Notice has been updated. January 11, 2018 Rev1: ? The Supersession Notice has been updated. Any previous printed versions of this bulletin should be discarded. SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, PG006-01, PG004-97, and T-SB-0144-08. Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, PG006-01, PG004-97, and T-SB-0144-08 are obsolete and any printed versions should be discarded. Vehicle replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) may be available from Toyota, provided the request meets one of the criteria listed in this Service Bulletin. Replacement Certification Label and VIN Plate Criteria A replacement certification label and/or VIN plate may be requested if: ? The vehicle was in an accident and the label and/or plate is damaged or attached to a part that will be replaced during the repair. ? The label and/or plate was stolen.
- 10133649TSB: OBSOLETE NOTICE November 21, 2017: This bulletin is now obsolete. Please see T-SB-0304-17.
- 10132084The purpose of this service bulletin is to provide precautions to follow when installing an automatic transmission/transaxle assembly to avoid MIL ?ON,? shifting issues, and/or transmission damage. Use the information in this bulletin when installing an automatic transmission/transaxle assembly
- 10131993This bulletin is now obsolete. Please see T-SB-0185-13.
- 10131988The following procedures are recommended during routine maintenance or in the event of a customer concern for wiper performance.
- 10131984A new Special Service Tool (SST 09709-00002) has been introduced to aid in the inspection procedure for certain vehicles equipped with a floor pedal-type parking brake system. This bulletin references the correct method for installing the Brake Pedal Force Gauge. Refer to the appropriate Repair Manual for parking brake pedal travel inspection and adjustment specification.
- 10131713TSB: SUPERSESSION NOTICE The information contained in this bulletin supersedes Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, and T-SB-0144-08. Service Bulletin Nos. PG021-88, PG015-89, PG0015-90, PG002-91, PG002-93, PG005-97, PG007-01, PG007-07, and T-SB-0144-08 are obsolete and any printed versions should be discarded. Be sure to review the entire content of this bulletin before proceeding. REVISION NOTICE January 11, 2018 ? The Supersession Notice has been updated. Any previous printed versions of this bulletin should be discarded. Vehicle replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) may be available from Toyota, provided the request meets one of the criteria listed in this Service Bulletin.
- 10123420TSB: Vehicle replacement certification labels (the vinyl label installed on the driver door or door post) and VIN plates (the metal plate riveted to dashboard) may be available from Toyota, provided the request meets one of the criteria listed in this Service Bulletin.
- 10111390TSB: When servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. Many lubricants, cleaners, and automotive chemicals contain silicone or other compounds that may contaminate electrical contacts, and therefore increase electrical resistance and decrease switch performance. The use of any cleaners or fluids may increase the risk of further damage to electrical components.
- 10111197TSB: When servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. Many lubricants, cleaners, and automotive chemicals contain silicone or other compounds that may contaminate electrical contacts, and therefore increase electrical resistance and decrease switch performance. The use of any cleaners or fluids may increase the risk of further damage to electrical components.
- 10109492TSB: The purpose of this bulletin is to provide precautions to follow when installing an automatic transmission/transaxle assembly to avoid MIL "ON" shifting issues and/or transmission damage. Use the information in this bulletin when installing an automatic transmission/transaxle assembly.
- 10109404TSB: The purpose of this service bulletin is to provide information regarding the installation of the correct torque converter bolts during automatic transmission/transaxle assembly replacement. Incorrect torque converter bolts or missing washers can cause damage to the torque converter assembly.
- 10061620Summary to be provided on a future date.
- 10061578Summary to be provided on a future date.
- 600350Subject regarding cylinder head installation for vehicles equipped with the 3VZ V6 engine.
- 54015Subject on special policy adjustment for the head gaskets.
Every Toyota 4RUNNER model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.