1992 Ford F-150
Safety record from NHTSA: recalls, owner complaints, investigations and service bulletins.
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Vehicles › Ford › F-150 › 1992
These records cover every 1992 Ford F-150. To see whether one car still needs a recall repair, decode its VIN or check it with NHTSA.
Recalls
9 recalls name the 1992 Ford F-150. Newest first.
Dope, inc. IS recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Dope, inc. Will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. At 1-626-272-1798.
Sabersport IS recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain…
Risk and remedy
Risk
Decreased lighting visibility may result in a vehicle crash.
Remedy
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Certain ck motorsports combination headlights, clear corner, bumper, and side marker lights sold as replacement lamps for use on the passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Risk and remedy
Risk
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Remedy
Ck motorsport will notify owners and replace the noncompliant lamps free of charge. the recall began on july 1, 2006. owners may contact ck motorsport at 1-909-610-7211.
This IS not a safety recall in accordance with the safety act. however, it IS deemed a safety improvement campaign by the agency. vehicle description: 1990-1993 ford f-series vehicles equipped with dual fuel tanks and 4.9, 5.0,5.8, or 7.5 liter gasoline fueled engines. some vehicles can experience a cross tank fuel flow condition due to a damaged check…
Risk and remedy
Risk
Should this occur, the capacity of the receiving tank may be exceeded and fuel may overflow from the filler cap.
Remedy
Ford IS extending the warranty for potential fuel cross-flow to 12 years of service or 150,000 miles from the vehicle's warranty start date, whichever occurs first. this cover will automatically transfer to subsequent owners at no charge. if a vehicle already has more than 150,000 miles, this overage will last until december 31, 2001. if the vehicle IS experiencing a fuel cross-flow condition, dealers will repair the condition free of charge.
This IS not a safety recall in accordance with the safety act. however, it IS deemed a safety improvement campaign by the agency. equipment description: ford IS replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on ford trucks and suvs. ford reports tread separation can occur due to a combination of the sensitivity of the tire…
Risk and remedy
Risk
Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
Remedy
The replacement/reimbursement program for this campaign expired on march 31, 2002. however, customers can contact ford at 1-877-917-3673 or go on-line to www.ford.com for possible assistance.
Tire description: firestone wilderness at, size p235/75r15, produced at the decatur, illinois tire plant and all firestone radial atx and radial atx II tires, size p235/75r15. operation of these tires at low inflation pressures, high speed, and in hot weather, can contribute to separation of the tire tread.
Risk and remedy
Risk
If the tread separates from the tire, the driver can lose control of the vehicle, possibly resulting in a crash causing injury or death.
Remedy
The replacement/reimbursement program for this campaign expired on august 29, 2001. however, customers should contact firestone customer service at 1-800-465-1904 for possible assistance.
The parking brake control self-adjust pawl does not line up properly with the self-adjust rachet causing the pawl to slip over one or more teeth in the rachet.
Risk and remedy
Risk
When the above occurs, it can result in parking brake system ineffectiveness. The parking brake will not hold the vehicle, causing the vehicle to roll freely, if the transmission IS not left in gear.
Remedy
A wedge will be installed which will serve to lock the parking brake self-adjust mechanism pawl into engagement with the rachet. Also, owners will be advised to release and reapply the parking brake whenever tooth skip occurs and will be reminded to always turn off the engine and leave the vehicle in gear when the vehicle IS parked.
A malfunctioning check valve within the fuel pump assembly causes a portion of the unused fuel from one tank to be returned to the second tank. When this occurs, the capacity of the second tank can be exceeded, causing fuel spillage.
Risk and remedy
Risk
Spilled fuel can result in a fire when exposed to asource of ignition.
Remedy
Replacement of the fuel pressure regulator and installation of redundant check valves.
Water can enter the door latch release cable. If the vehicle IS operated in below freezing temperatures, the water in the door latch release cable can freeze and cause the latch mechanism to malfunction.
Risk and remedy
Risk
The malfunction of the door latch release can result inthree different problems: 1) the door will not be able to be relatched, 2) theinside door handle can become inoperative, and 3) the door could appear to belatched when it IS not, allowing the door to open unexpectedly if it IS jarred,and increasing the risk of injury to the adjacent seat occupant.
Remedy
Revised door release cables and water shields will be installed.
Owner complaints
470 complaints20 involved a crash39 involved a fire11 injuries5 deaths
What owners report most
Latest complaints
- Engine and engine cooling › Engine › Gasoline › Belts and associated pulleys
TL* the contact owns a 1992 ford F-150. The contact installed a new continental contitech serpentine belt in the vehicle from auto zone. The belt failed and tore into pieces after 65 miles of driving, and the vehicle overheated. An independent mechanic checked to confirm that the part was installed…
TL* the contact owns a 1992 ford F-150. The contact installed a new continental contitech serpentine belt in the vehicle from auto zone. The belt failed and tore into pieces after 65 miles of driving, and the vehicle overheated. An independent mechanic checked to confirm that the part was installed correctly by the contact. The contact was able to drive the vehicle home safely. The manufacturer was made aware of the failure. The dealer was not contacted. The vehicle was not diagnosed or repaired. The failure mileage, vin, part number, and serial number were unknown.
- Fuel/propulsion system
1992 F150 xlt lariat 302. Duel tanks. I use the rear tank and not the front one. This weekend my truck IS running gas will pour out of the front tank at the gas cap. I took both caps off so there was no pressure build up and it made no difference the gas still poured out the front tank really bad.…
1992 F150 xlt lariat 302. Duel tanks. I use the rear tank and not the front one. This weekend my truck IS running gas will pour out of the front tank at the gas cap. I took both caps off so there was no pressure build up and it made no difference the gas still poured out the front tank really bad. When you're on the highway it acts like it wants to shut off. Then when you park it gas gushes out the tank and the vapor canister up under the hood I have had the truck for two months, it had a little over 92,000 original miles when I purchase it and now a little over 94,000.. There was a recall on this truck in july 9, 2001 "original recall from the nhtsa" "nhtsa action number ea99032 potential number of units affected 1,556,221
- Fuel/propulsion system
I have noticed a strong smell of gas when exiting vehicle after use. a few days later saw gas coming from front tank filler. Checked cap was on properly. then I noticed than fuel continued to spill regardless of truck running or not. does not do it every time. gas disappears from rear tank.…
I have noticed a strong smell of gas when exiting vehicle after use. a few days later saw gas coming from front tank filler. Checked cap was on properly. then I noticed than fuel continued to spill regardless of truck running or not. does not do it every time. gas disappears from rear tank. I suspect gas IS being pumped from rear tank to front tank until it over flows. one family truck, bought new by my son in law I have had it around 3 years. 110,000 actual mileage. Old but low mileage. serious safety issue. Couldn,t find any recalls past 1999.
- Fuel/propulsion system
Fuel from rear tank pumps to front tank and over fills front tank spilling on ground
- Fuel/propulsion system
Rear fuel tank dumping gas into front tank causing the front tank to over flow
- Fuel/propulsion system
TL* the contact owns a 1992 ford F-150. The contact stated that while driving at 40 mph, fuel fumes emitted into the vehicle. After inspecting the vehicle, the contact noticed that oil was leaking from the rear of the vehicle. The manufacturer was made aware of the issue. The approximate failure mileage was 194,000. The vin was not available.
- Fuel/propulsion system
TL* the contact owns a 1992 ford F-150. The contact stated that while driving at approximately 30 mph, there was a fuel odor emitting from the inside of the vehicle and stalled. The vehicle was restarted. The failure recurred on a daily basis. The vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 100,000.
- Fuel system, gasoline
TL* the contact owns a 1992 ford F-150. The contact stated that a portion of the unused fuel from one tank returned to the second tank causing fuel spillage. The vehicle was not diagnosed or repaired. The contact referenced nhtsa campaign number: 93v125000 (fuel system, gasoline). The manufacturer was not made aware of the failure. The failure mileage was 156,000. updated 2/24/15*cn updated 03/02/15*jb
- Unknown or other
The truck turns on but cant run far.
- Fuel/propulsion system
Fuel pumps from tank to tank and overflows. *tr
- Structure › Body
TL* the contact owns a 1992 ford F150. The contact stated that the driver's side door locked failed and the door would not latch or unlock. The contact had to roll the window down to unlock the door from the outside. The vehicle was not repaired. The manufacturer advised the contact that the…
TL* the contact owns a 1992 ford F150. The contact stated that the driver's side door locked failed and the door would not latch or unlock. The contact had to roll the window down to unlock the door from the outside. The vehicle was not repaired. The manufacturer advised the contact that the vehicle was not included in nhtsa campaign number 92v006000 (structure). The failure mileage was 100,000 and the current mileage was 200,000.
- Fuel/propulsion system
TL* the contact owns a 1992 ford F150. The contact stated that there was a leak in the gasoline tank. The contact stated that as he would refuel, fuel would spew out from the filler neck valve. The contact stated that the vehicle was taken for inspection by the dealer where they informed the…
TL* the contact owns a 1992 ford F150. The contact stated that there was a leak in the gasoline tank. The contact stated that as he would refuel, fuel would spew out from the filler neck valve. The contact stated that the vehicle was taken for inspection by the dealer where they informed the contact that the vin was not included in nhtsa campaign ID number: 93v125000 (fuel system, gasoline:storage:tank assembly). The vehicle was not repaired. The manufacturer was notified and informed the contact that the vehicle was not under recall and he would have to pay for repairs. The failure mileage was 140,000.
- Fuel system, gasoline
TL* the contact owns a 1992 ford F150. While parked, the contact smelled a strong odor of fuel outside of the vehicle. There was no sign of fuel leaking onto the ground. The vehicle was equipped with dual fuel tanks. The contact detected moisture on the top portion of one of the rear fuel tank…
TL* the contact owns a 1992 ford F150. While parked, the contact smelled a strong odor of fuel outside of the vehicle. There was no sign of fuel leaking onto the ground. The vehicle was equipped with dual fuel tanks. The contact detected moisture on the top portion of one of the rear fuel tank straps. There was a recall under the nhtsa campaign ID number 93v125000 (fuel system, gasoline: storage: tank assembly). The vin was not included in the recall. The vehicle had not been repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 140,000.
- Parking brake › Conventional › Mechanical
TL* the contact owns a 1992 ford F-150. The contact stated that while attempting to apply the parking brake, it could not be engaged. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was no longer under…
TL* the contact owns a 1992 ford F-150. The contact stated that while attempting to apply the parking brake, it could not be engaged. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure who did not offer any assistance since the vehicle was no longer under warranty. The vehicle was not repaired. The failure and the current mileage was 103,256. updated 04/19/12*lj the consumer stated when he applied the foot pedal parking brake, it would skip some teeth and go free wheel. He had to release the brake and try again. Updated 05/07/12
- Fuel system, gasoline · Fuel system, gasoline › Storage › Auxillary tank
While undergoing a routine state inspection, it was discovered that the fuel tank on the left side of the vehicle had a rear tank strap failure. The strap IS corroded completely through and IS hanging down near the fuel tank. The fuel tank has not fallen down as the defect was discovered, but the vehicle IS not drivable until the strap IS replaced. *kb
- Fuel system, gasoline · Structure › Frame and members
Fuel tank crossmembers rotting out allowing fuel tank to drop and spill fuel. *Tr
- Fuel system, gasoline
TL* the contact owns a 1992 ford F-150. The contact stated the vehicle was equipped with dual fuel tanks and that one of the fuel tanks was leaking a substantial amount of fuel. The previous day before the failure occurred, the fuel tank was filled to full capacity level. The vehicle was taken to…
TL* the contact owns a 1992 ford F-150. The contact stated the vehicle was equipped with dual fuel tanks and that one of the fuel tanks was leaking a substantial amount of fuel. The previous day before the failure occurred, the fuel tank was filled to full capacity level. The vehicle was taken to an authorized dealer where they informed the contact that the fuel tank would need to be replaced to correct the problem. The vehicle was not repaired. The vin was unavailable. The failure mileage was approximately 112,000.
- Fuel system, gasoline
Fuel system, tank filling from other tank, and if tank IS switched then the other tank starts filling causing gas to come out of tank. *Tr
- Fuel system, gasoline › Delivery › Fuel pump
Tl*the contact owns a 1992 ford F150. While driving approximately 55 mph the vehicle stalled. He coasted the vehicle onto the emergency lane. The vehicle was towed to his residence. After inspecting the vehicle he noticed that the front fuel tank had burned a hole in the fuel pump. The vehicle was…
Tl*the contact owns a 1992 ford F150. While driving approximately 55 mph the vehicle stalled. He coasted the vehicle onto the emergency lane. The vehicle was towed to his residence. After inspecting the vehicle he noticed that the front fuel tank had burned a hole in the fuel pump. The vehicle was towed to an authorized dealer. The vehicle had been at the dealership for three weeks. The vehicle was not repaired. The contact was unable to provide a vin. the failure and current mileages were 384,000.
- Fuel system, gasoline › Storage › Tank assembly
TL* the contact owns a 1992 ford F-150. The contact noticed gasoline leaking from the vehicle whenever the fuel tank was filled. The contact was able to locate a recall for the failure under nhtsa campaign ID number: 93v125000 (fuel system, gasoline: storage: tank assembly). The manufacturer…
TL* the contact owns a 1992 ford F-150. The contact noticed gasoline leaking from the vehicle whenever the fuel tank was filled. The contact was able to locate a recall for the failure under nhtsa campaign ID number: 93v125000 (fuel system, gasoline: storage: tank assembly). The manufacturer advised they would not provide any assistance because they were unable to locate any history of the vehicle or if the recall was previously performed. The vehicle was not repaired. The failure and current mileages were 230,000.
- Fuel system, gasoline · Fuel system, gasoline › Storage › Tank assembly
1992 ford F150 safety recall 93s68. *nj the consumer stated the problem was with the cross tank fuel flow which was due to a damaged check valve. A local ford garage informed the consumer the problem had been repaired previously. The consumer stated the problem returned. On december 29, 2009 the…
1992 ford F150 safety recall 93s68. *nj the consumer stated the problem was with the cross tank fuel flow which was due to a damaged check valve. A local ford garage informed the consumer the problem had been repaired previously. The consumer stated the problem returned. On december 29, 2009 the fuel pump was replaced and on december 30, 2009 the check valve malfunctioned. The result was gas spillage which the consumer was unaware of which could have resulted in a fire. *Jb
- Fuel system, gasoline
Tl*the contact owns a 1992 ford F150. the contact's vehicle IS equipped with dual fuel tanks. while driving 45 mph, fuel began leaking from the second fuel tank without warning. the driver observed the failure after reaching his destination. the authorized dealer was notified of the…
Tl*the contact owns a 1992 ford F150. the contact's vehicle IS equipped with dual fuel tanks. while driving 45 mph, fuel began leaking from the second fuel tank without warning. the driver observed the failure after reaching his destination. the authorized dealer was notified of the malfunction. the vin was excluded from nhtsa campaign ID number 93v125000 (fuel system, gasoline:storage;tank assembly), although the failures were identical. the vin was unknown. the failure mileage was 179,000 and current mileage was 186,000.
- Fuel system, other
Tl*the contact owns a 1992 ford F150. the contact observed a small amount of gasoline spilling from the fuel tank. the failure occurred without warning. whenever the contact fills the gas tank, fuel sprays out of the tank. the gas nozzle stops when the tank IS full; however, gasoline still…
Tl*the contact owns a 1992 ford F150. the contact observed a small amount of gasoline spilling from the fuel tank. the failure occurred without warning. whenever the contact fills the gas tank, fuel sprays out of the tank. the gas nozzle stops when the tank IS full; however, gasoline still sprays out of the tank. the vin was not included in nhtsa campaign ID number 93v125000 (fuel system, gasoline:storage:tank assembly). the failure mileage was 133,000 and current mileage was 134,000.
- Structure › Body › Door
The passenger side door will not open from the inside. this IS symptoms (and probably the fix) are identical to recall 92v006000. this has been a common problems for many similar vehicles (f series, bronco and ranger) in this area. temperatures are above freezing during the day and frequently…
The passenger side door will not open from the inside. this IS symptoms (and probably the fix) are identical to recall 92v006000. this has been a common problems for many similar vehicles (f series, bronco and ranger) in this area. temperatures are above freezing during the day and frequently drop below freezing at night. the latch assembly has been bent apparently when opened while frozen in the morning. it has been repaired repeatedly by bending the assembly back to it's original position. *Tr
- Fuel system, gasoline
Tl*the contact owns a 1992 ford F150. while the vehicle was parked in the garage, the contact noticed gasoline leaking from the fuel tank. the vehicle was taken to an authorized dealer for diagnostic testing and has not yet been repaired. the vin was not included in the recall, although the…
Tl*the contact owns a 1992 ford F150. while the vehicle was parked in the garage, the contact noticed gasoline leaking from the fuel tank. the vehicle was taken to an authorized dealer for diagnostic testing and has not yet been repaired. the vin was not included in the recall, although the failures were identical. the contact was concerned of the safety risk involved. the failure mileage and nhtsa campaign ID number were unknown. the current mileage was 81,000.
Defect investigations
NHTSA’s Office of Defects Investigation opened these reviews into vehicles including this one.
- Dual fuel tank crossflow/leakage
On july 14, 1993 ford filed a defect information report concerning fuel tank cross flow leakage on f-series light trucks and cab chassis built from july 22, 1989 through december 17, 1992.the remedy was to replace the fuel pressure regulator and install a check valve between each fuel supply line and fuel tank (2) to…
On july 14, 1993 ford filed a defect information report concerning fuel tank cross flow leakage on f-series light trucks and cab chassis built from july 22, 1989 through december 17, 1992.the remedy was to replace the fuel pressure regulator and install a check valve between each fuel supply line and fuel tank (2) to repair the supply side fuel cross flow problem (recall 93v-125).odi opened rq98-008 on may 29, 1998 because of the large number of alleged remedy failures and reports of fuel cross flow on vehicles outside of the recall population.based onthe information received from ford on august 11, september 30, and december 15, 1998, and the increasing trend of remedy failures and out of scope crossflow reports, odi opened ea99-032 on november 4, 1999.the attached engineering analysis closing report fully describes the results of this investigation and reason for closing.the subject vehicles can experience fuel transfer from one tank to the other due to malfunctions in the fuel system.when fuel IS pumped or returned to the non-operating tank (cross flow), the capacity of the non-operating tank can be exceeded, causing fuel to overflow past the filler cap, creating a fire potential.
- Ford f-series dual fuel tank leakage
These vehicles can experience fuel transfer from one tank to the other due to a malfunctioning fuel pump.from the information gathered to date, it appears that there can be multiple causes and/or a combination of causes for fuel cross flow and that the recall remedy may be inadequate.further investigation IS needed.this investigation IS upgraded to ea99-032.click on document search button for additional information.
- Idle air spd ctrl vlv malf
There is no summary currently available
- Parking brake failure
There is no summary currently available
- Parking brake failure
There is no summary currently available
- Idle air spd ctrl vlv malf
There is no summary currently available
- Fuel expulsion
There is no summary currently available
- Fuel expulsion
There is no summary currently available
Service bulletins
Technical service bulletins and other communications the manufacturer sent dealers about this vehicle. Ask a dealer for the full document by its number.
- 10003748New transmission cooler flusher - service tips. 2003 escort and super duty f series included.
- 6090087Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems.
- 6089681Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses.
- 3055145Unknown
- 623988Information regarding transmission fluid usage charts. *Slc
- 623944Some vehicles may exhibit heater core leaks. *Slc
- 616522Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system.
- 613350Service tip information regarding the reverse clutch piston and piston seal usage.
- 613007Some vehicles may exhibit a drift or pull to the left while braking.
- 612343Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may be trapped in the transmission fluid cooling system IS not properly flushed, fluid in-line filter kit. *Mjs
- 612203Information regarding the new transmission cooler flusher- service tip. *Mjs
- 612200Procedure for servicing parking brake- service tip- bronco and f-series built through 4/22/1994 and explorer/ranger built through 5/13/1994. *Mjs
- 612198Information regarding parking brake control assembly concerns- bronco and f-series built through 4/22/1994 and explorer/ranger built through 5/13/1994. *Mjs
- 612194Vehicles may experience parking brake pedal which goes to the floor with minimal effort- bronco and f-series built through 4/22/1994 and explorer/ranger built through 5/13/94.
- 609737Transmission- e40d/4r100-1989-99-main controls, separator plates and separator plate gaskets usage chart. Yd
- 609736Transmission-e40d-no 2-3 upshift. Some vehicles may exhibit a no 2-3 upshift condition.
- 607369Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers.
- 606937Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making cornering maneuvers on vehicles equipped with a four wheel drive hi or low range mode.
- 606460Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump.
- 606420Ford motor company now recommends sae 5W-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year.
- 605599Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62, 628, and / or 1728 may be stored in memory.
- 605598Performance enhancement for defroster.
- 605596Information on the defroster performance enhancement.
- 604059Ford motor company has released a new electrical grease ( F8AZ - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals.
- 601312Information on a buzzing or rattle noise from the exhaust system.
- 601290Information on tire company telephone numbers for customer assistance.
- 601280Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62,628, and/or 1728.
- 601269Announcing the ford oem air conditioning retrofit kit availability.
- 601238Information on a new transmission fluid usage chart.
- 601044The parking brake pedal may go to the foor with little or no effort during application.
- 601012The use of petroleum-based grease as a lubricant in servicing disc brakes IS no longer acceptable.
- 601010Recommended guidelines for towing behind recreational vehicles.
- 51987Fuel economy- customer expectations versus vehicle usage.
- 51945Fluid- transmission fluid usage charts.
- 51915Headlamp- headlamp housing melts- ambulance and emergency vehicles only.
- 51883The clutch may be hard to depress due to dust/contamination entering the slave cylinder.
- 51691Accessory drive belts- fead belt comes off- vehicles with 4.9L engine.
- 51689Frame- rivet replacement with bolts- service tips.
- 51669Noise- "popping/creaking"- front frame or suspension brackets- frame- "popping/creaking"- fastener replacement.
- 50997Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip.
Every Ford F-150 model year
Bars are owner complaints, dots mark years with recalls. Select a year to open its report.